Documenti di Didattica
Documenti di Professioni
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(150180708011)
M.E. CAD/CAM.
Guided by_ Prof. R. I. Patel.
Place- GEC- Dahod.
PRESENTATION HIGHLIGHTES :
Introduction.
Process.
Advantages.
Limitations.
Applications.
Recent developments.
INTRODUCTION :
Complex parts.
Authors : Yuzhou Li, Yingbin Hu, Weilong Cong, Lin Zhi, Zhongning
Guo.
High hardness.
Strength.
High temperature resistance.
Good wear resistance.
Excellent corrosion resistance.
Low thermal conductivity and chemical inertness.
• Applications of alumina ceramic :
Aerospace components.
Electronic devices.
Machine tools.
Power material properties :
Experimental conditions :
• Weight ratio of deposited thin wall and sprayed powder over LENS
fabrication period – To calculate powder efficiency.
• At laser power of 175 W, the energy input was not high enough to fully
melt the particles which causes high surface roughness.
• When the laser power increased from 175 W to 200 W, the surface
roughness decreased from 9.1 μm to 6.4 μm, indicating a significant
increase of fusibility of the absorbed particles.
• The deposition head scanning speed was changed from 500 mm/min to
1500 mm/min.
• Laser power 200 W
• Powder feeding rate 0.2 g/min.
• With the deposition head scanning speed increasing from 500 mm/min
to 1250 mm/min, the surface roughness increased from 4.6 μm to 7.3
μm.
• With the deposition head scanning speed increasing from 500 mm/min
to 1500 mm/min, the powder efficiency decreased from 27% to 21%.
Effects on microhardness:
• The microhardness of the deposited layers was decreased from 2400
HV0.2 to 1450 HV0.2 with the increase of deposition head scanning
speed.
Effects of powder feeding rate:
The powder feeding rate was changed from 0.1 g/min to 0.6 g/min.
The height of deposited layer increased with the powder feeding rate
increasing from 0.1 g/min to 0.4 g/min.
But decreased with the powder feeding rate increasing from 0.4 g/min
to 0.6 g/min.
Effects on surface conditions of deposited parts:
o Powder feeding rate increasing from 0.1 g/min to 0.2 g/min, the
surface roughness decreased.
o The powder feeding rate was changed from 0.2 g/min to 0.4 g/min, the
surface roughness decreased slightly.
o The powder feeding rate from 0.2 g/min to 0.6 g/min, the value of
surface roughness (around 6.3 μm) remarkably decreased.
oAs the powder feeding rate increased from 0.1 g/min to 0.4 g/min, the
powder efficiency significantly increased from 17% to 27%.
Effects on microhardness:
The increase of laser power led to the increase of length and width,
but slight changes of the height of the deposited layers. The surface
roughness, flatness, powder efficiency, and microhardness were
improved by increasing layer power.
When the powder feeding rate increased from 0.1 g/min to 0.4 g/min,
the powder efficiency increased and the microhardness decreased.
However, when the powder feeding rate increased from 0.4 g/min to
0.6 g/ min, the powder efficiency decreased and the microhardness
slightly changed.
Title : Fe-Al thin walls manufactured by Laser Engineered Net Shaping.
• Iron aluminum alloys based on the Fe3Al (DO3) and FeAl (B2)
ordered intermetallic phases can be used at higher temperatures.
• The MPS allows control of the molten metal pool size, despite the
changing heat exchange conditions.
• Parameters :
Laser travelling velocity [mm/s],
Powder flow rate [g/min] and
Defined layer thickness [mm].
Powder characterization :
Stereological analysis.
The powders did not possess the DO3 crystallographic structure, but that
they had the B2 structure.
Sample manufacturing :
• The grain size was 200-300 mm for walls of 1mm For 2 and 5 mm wall
thicknesses.
• The grains grew through few subsequent layers and had an average size
of 200-800 mm.