HEARTIEST

WELCOME TO

Dr T K Chand
Chairman-cum-Managing Director

NALCO
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 220 KV Transmission Line project

Project Cost CAPEX Target CAPEX Actual till Expected Completion for
2017-18 2017-18 Transmission line
103.81 Cr 18.19 Cr (BE) 4.84 Cr 15.04.18
14.00 Cr (RE) Total completion by Aug’18

SubStation M/s ABB Cable M/s KEI

For First Circuit, work
completed with all respect.
 For 2nd Circuit,
Transformer inspection
scheduled in the Dec 2017.
Site foundation work is
under progress.
Transmission Line M/s
First Circuit
EMPTL
completed with all
Erection of towers110
respect.
nos completed out of 145.
Second Circuit
Stringing of 8.0 Km
Cable supply expected
completed for both the
by Mar’18.
circuit out of 37Km.

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 5th Stream Expansion
Project Cost CAPEX Target CAPEX Actual till Expected Completion
2017-18 2017-18
4104 Cr 70.51 Cr (RE) 44.08 Cr Dec 2020

Alumina Refinery by M/s tkIS:

▪ Major Basic Engineering completed and finalisation by Jan 18.
▪ Overall Plot Plan and General Engineering Specifications Completed.
▪ Boundry wall North side extension work started on 06.10.17 with the help of
Police protection but again came to an halt due to local people resistence.
▪ Soil Investigation and Contur survey work awarded on 15.12.2017.
▪ Draft NIT and MR for Bauxite Handling, Evaporation & Calcination reviewed
expected to be floated in Jan 18.

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 5th Stream Expansion (Cont.)

Steam Power Plant by M/s Dasturco:

▪ Overall Layout, Design Specifications are being Finalised
▪ Battery Limit between Alumina Refinery & SPP has been finalised.
Area of Concern:
 Higher level intervention required from State Capital.
 EPCM consultency for the alternate arrangement for sourcing of Bauxite from
Panchpatmali Mine.
 Finalisation of Railway Works.
 Finalisation of Township Expansion.

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Conversion of Conventional Settler & Washer to HRD & DCW
Project Cost CAPEX Target CAPEX Actual till Expected Completion
2017-18 2017-18
355 Cr 18.00 Cr (BE) 13.88 Cr Nov 2020
22.71 Cr (RE)

▪ Basic Engineering completed.

▪ Plot Plan and General Engineering Specifications completed
▪ Placement of Order for Rake Mechanism on M/s RTAIL expected in Dec’18.
▪ Draft NIT and MR for LSTK package is expected in Dec’18.

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 2nd Water Intake
Project Cost CAPEX Target CAPEX Actual Expected Completion
BE 2017-18 2017-18
98 .00 Cr 6 .00 Cr 0.44 Cr Jan 2019

▪ Survey work completed

▪ Pipe culvert at NH crossing work completed.
▪ NIT for supply and erection contract has been floated and opening scheduled
on 21.12.2017.
▪ Request letter for laying of Pipe, Road and Electrical Installations in
Government Land shall be submitted by 20.12.2017

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BPTG#5
MAJOR ACHIEVENTS BALANCE JOBS
TG #5 Syncronised on 18.10.2017 Attending to Controller
PRDS Line Charged on 24.11.2017 Problems

Stable Operation (14 Days Trial Run) of Completion of PG Test

TG#5 has started on 27.11.2017 with
loading upto 18.5 MW . However TG#5
was stopped on 16.12.2017 to attend
the suspected Governor Controller
problem for achieving the rated load of
19.5 MW .

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Rectification Work of Bauxite Stock Pile – 06

▪ Initial static pile load test conducted on 06.11.2017

▪ Piling Work started from 28.11.2017.
▪ Total 20 nos out of 163 nos Pilies has been completed as on date.
▪ Pile cap and rail foundation work scheduled to start from 20.01.2017.
▪ The Stock Pile shall be handed over for Normal Operation in June 2018.

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 Reclaimar and Associated Conveyors Package by M/s FLSmidth

 Total Order Value: Rs. 59,69,63,859.00

 Date of Commissioning of Reclaimer and Conveyor 1104 & 1106: 19th Oct’12.
 Date of Commissioning of Conveyor 1105 & 1107: 3rd May’13
 Stock Pile - 6 defect identified on: 12th June 2013.
 After lot of discussions with M/s FLS and studies by IIT Delhi and IIT Madras, it
was decided for ground improvement. Accordingly, it was decided to go for PVD
(Prefabricated Vertical Drains) method.
 Due to reluctance from M/s FLSmidth it was decided to go ahead for rectification
at risk and cost of M/s FLS. Accordingly, job was awarded to M/s Trinath
Engineers for “Partial Ground Improvement” and Low Strain Integrity & Ultrasonic
Pulse Velocity testing of Piles/ Beams by M/s S Ghosh & Associates on
20.09.2014.

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 Reclaimar and Associated Conveyors Package by M/s FLSmidth (Cont.)

During erection it was noticed that there is a discontinuity in the piles and by
exposing the piles up to 5 to 6 meters depth, it was noticed that some piles are
like mushrooms.
 Accordingly, mater was taken up with M/s FLS and they agreed to take up the
rectification work in the moth September 2015.
 Then they started working after detail testing and accordingly, they mobilized
the pilling agency in month of December 2016.
 During Piling, it is observed that there is a clay material from 22 meters to 28
meters depth. Accordingly, further tests have been carried out i.e. SPT (Standard
Penetration Test) and completed in August 2017.
 On initial pile load test completion of 22 meters pile on 06.11.2017, they
mobilized a piling agency on 28.11.2017 and piling job is under progress.
 Rectification works are expected to be completed by June 2018.

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5th Stream Alumina Refinery Progress Statistics as on Nov 2017

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 Tentative Project Expenditure per financial year
for 5th Stream Expansion

Cash Flow for the year Expenditure in ` Cr.

Apr-2017 to Mar-2018: 80
Apr-2018 to Mar-2019: 428
Apr-2019 to Mar-2020: 1,320
Apr-2020 to Mar-2021: 1469
Apr-2021 to Mar-2022: 807
Total Cash Flow 4,104

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