Chapter 2

Micro Programmable
Logic Controllers
 Objectives

• Define a micro PLC.

• Explain the advantages of using a micro PLC
in new machine development.
• Explain the difference between a micro PLC
and a modular PLC.
• Look at an overview of selected
manufacturers’ micro PLCs.
 What Is a Micro PLC?

• Typically 32 inputs and outputs or less

• Self-contained units
• Processor, power supply, and I/O built into
one package
 Micro PLC Advantages

• Package size smaller

• Lower cost
• Less complexity than larger PLCs
• Easy installation
Micro PLCs Versus Modular PLCs

• Use when relay replacement and only basic

control is desired.
• Micro has smaller footprint.
• Micro PLC is less complex than modular.
• It is easy to embed micro into machine when
only basic control is needed.
• Limited instruction set means easier
programming.
 Omron CPM1A Series Micro PLC

• 10, 20, 30, or 40 I/O available

• Hand-held programming or SYSMAC
Windows-based software programming
• Sinking, sourcing, or relay outputs
• Two analog inputs and 1 analog output
• Maximum 100 I/O points
CPM1 Ten I/O Micro PLC Features

Image courtesy of Omron Electronics, Inc.

3 MicroLogix 100 Micro Controllers
and a Hand-held Programmer

Image courtesy of Allen-Bradley, a Rockwell Automation business

 Specifications for Rockwell
Automation’s MicroLogix 1500

Image courtesy of Allen-Bradley, a Rockwell Automation business

 MicroLogix 1500
Hardware Features

Image courtesy of Allen-Bradley, a Rockwell Automation business

Installing the Processor Unit
in the MicroLogix 1500 PLC

Image courtesy of Allen-Bradley, a Rockwell Automation business

Simatic S7-200 Micro PLC

Image courtesy of Siemens Energy & Automation, Inc.