MLNG/PLM/2010/0013

PROVISION OF CONDITIONAL ASSESSMENT & REMAINING LIFE

ANALYSIS FOR MODULE 2 BOILERS IN PETRONAS LNG COMPLEX

Presented to
Bidder’s Site Visit on 17th May 2010
By
Zamsyari Bin Madhan
MLNG
INTERNAL USE
© 2009 PETROLIAM NASIONAL BERHAD (PETRONAS)

All rights reserved. No part of this document may be reproduced, stored in a

retrieval system or transmitted in any form or by any means (electronic,
mechanical, photocopying, recording or otherwise) without the permission
of the copyright owner.

MAKING IT HAPPEN
 Contents

1. Objectives

2. General MLNG Boiler Arrangement

3. Scope of Inspections

Appendix I: Photos
Appendix II: Work Specification

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 General MLNG Boiler Arrangement

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 General MLNG Boiler Arrangement

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 Objectives

To brief the bidder with on MLNG/PLM/2010/0013 Conditional

Assessment & Remaining Life Analysis For Module 2 Boilers
In PETRONAS LNG Complex.

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 Scope Of Inspections

Test Conducted
Remote Field Electromagnetic
1 Visual Inspection (VI) 8
Test (RFET)
2 Dye Penetrant Test (DPT) 9 Remote Visual Inspection (RVI)
3 Magnetic Particle Test (MPT) 10 In Situ Metallography (IM)
4 Ultrasonic Flaw Detection (UFD) 11 Hardness Testing (HT)
Ultrasonic Thickness Measurement
5 12 Dimensional Measurement (DM)
(UTM)
Non Destructive Oxide Thickness
6 13 Metallographic Replication (MR)
Inspection (NOTI)
Non Destructive Hydrogen Damage
7 14 Deposit Collection (DC)
Inspection (NDHDI)

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 Scope Of Inspections
DC Drums, Stack
&DM
DPT Drums, Headers & All weld joints

MPT Drums, Headers & all weld joints

UFD Headers , Drums

UTM Headers , Drums & Stack, MSL, PSH &

SSH, DSH
NOTI PSH & SSH tubes

NDHDI Furnace wall tubes

RFET Boiler bank tubes, Furnace wall tubes

RVI Headers & Drums

IM Furnace wall tubes, PSH&SSH tubes

HT Headers, Drums & MSL

DM Headers, Drums & MSL, All tubes

MR Furnace wall tubes, PSH & SSH tubes

VI All pressured parts, insulation ,

Structure & Drums Supports

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 Photos
Visual Inspection (VI)

Mud Drum Steam Drum

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 Photos
Dye Penetrant Test (DPT)

Buckstay Steam Drum

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 Photos
Magnetic Particle Test (MPT)

SSH Header Steam Drum

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 Photos
Ultrasonic Flaw Detection (UFD)

Steam Drum Steam Drum

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 Photos
Non Destructive Oxide Thickness Inspection Service (NOTI)

Primary & Secondary Superheater

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 Photos
Non Destructive Hydrogen Damage Inspection (NDHDI)

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 Photos
Remote Field Electromagnetic Test (RFET)

Steam Drum Steam Drum

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 Photos
Remote Visual Inspection (RVI)

Primary Superheater Header

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 Photos
In Situ Metallography (IM)

Primary Superheater Outlet

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 Photos
Metallographic Replication (MR)

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 Thank You

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