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CONTROL
EQUIPMENT
AN INTRODUCTION
ATMOSP HE R IC CLE ANSING PR OC E SSE S
Natural removal mechanisms in atmosphere
Mechanism Details
Dispersion -done by wind current
-lessens the conc at one place
CONTROL AT
DILUTION
SOURCE
APPROACHES TO CONTAMINANT
CONTROL
1) Dilution
Accomplished using tall stacks
Penetrate the inversion layer and disperse the
contaminant
Reduce the ground-level conc
Means of spreading air contaminant
Diluting air contaminant to harmful level and less
noticeable near the source
Only short-term control measure
2) Control at source
Long-term control, desirable and effective
i) Prevent the contaminant from exist
ii) Use alternative power source solar, geothermal, hydro
in replace of fossil fuel.
iii) Alter high contaminant fuels to desulfured, LNG or LPG
iv. Proper use of existing equipment regular inspection
and maintenance
v. Changing the process being used e.g replace open-
hearth furnace with electric furnace to reduce smoke.
vi. Install control equipment either destroy, counteract,
collect or mask pollutants
C ONTR OL DE VIC E S FOR PAR TIC ULATE
C ONTAMINANTS FR OM STATIONAR Y SOUR C E S
Spray Tower
Wet Cyclone
Wet
Collector
scrubber
Venturi
Scrubber
Fabric
Filter ESP
1) Gravitational settling chambers
Two types:
Settling chamber
Baffled chamber
Gravitation Settling Chamber
Simple in design and operation
Remove particle >50 m Advantages
A) Settling Chamber
B) Simple Cyclone
C) High-efficiency
Cyclone
D) Electrostatic
Precipitator
E) Spray Tower wet
scrubber
F) Venturi Scrubber
G) Bag Filter
TAKE 5!
Coming up next:
Control devices for
gaseous contaminants
CONTROL DEVICES FOR GASEOUS
CONTAMINANTS FROM STATIONARY SOURCE
Major treatment
processes
Strontium sulfate
Fullers Earth
Zeolite
Silica gel
Adsorption equipment
Can be designed with fixed, moving or
fluidized beds
Fixed bed
Vertical or horizontal cylindrical shell
Adsorbent used is activated carbon in layers of 1.3
cm thick (thin-bed adsorbers) or >1.3 cm (deep-
bed adsorbers)
Moving bed adsorber
Adsorbent is contained in a rotating drum.
Contaminated air is moved by fan into the
rotating drum.
Vapor-laden air enters above the carbon bed,
passes thru activated carbon bed, then leaves
at the end of drum.
Fluidized adsorber
Contains a shallow, floating bed of
adsorbent .
Air flows upward, expanding the bed,
suspending & fluidizing the adsorbents.
Provides intimate contact between gaseous
contaminant & adsorbent.
Decontaminated air leaves at top of unit.
Adsorption & desorption
Adsortion units are highly efficient, until a breakpoint
(saturated adsorbents). At this point, adsorbents
must be renewed or regenerated.
2 types of adsorbers, depending on gas properties
whether easily desorbed or not :
Regenerative
If depends on physical adsorption, can be accomplished
using superheated steam or circulating hot air. Cool the
bed before reuse
Other ways burning, pressure reduction and chemical
treatment
Nonregenerative - costly
Usually 2 units adsorbers installed to allow renewal/
regeneration.
Application
Adsorb organic vapors from dry cleaning,
degreasing, solvent extracting
Recovery of valuable material from organic vapor is
sometimes economically feasible when concentrations
of organic vapors is high.
E.g. Reinluft Process collects SO2 from flue gas to get
H2SO4.
2) ABSORPTION
A.k.a scrubbing
A fluid permeates or is dissolved by a liquid or
solid.
Contaminated effluent gas (absorbate or
solute) is brought into contact with liquid
absorbent (solvent)
Utilize chemical (reactive) or physical
(nonreactive) change to remove pollutants
Reactive & Nonreactive liquid
absorbent
Water can be reactive or non-reactive:
Reactive absorbent: water + limestone to
remove sulfur dioxide from flue gases.
Nonreactive: water to dissolve gases without
reaction.
Absorption
Designed to provide
intimate contact between gas and liq
Optimum diffusion of the gas in solution
Selection depends on number of scrubbers to
be used
Single - removes both particulate and gaseous in a
single unit
Two separate units for gaseous and particulates.
Spray
tower
Packed
towers
Spray towers
Absorbing liq, usually
water, is sprayed thru
contaminated gas.
Water-contaminant soln
falls downward.
Clean gas exits thru
outlet valve at top of
unit.
Moisture eliminators
reduce moisture in gas
before release.
Advantages of spray towers
Can handle large volumes of gas
Little pressure drop
High efficiency of removal low
conc of gaseous contaminant
Applicable for dual removal
Chance of absorption depends on
droplet size and turbulence
Inexpensive to install and operate
Disadvantages of absorbers
Perforated plate
Perforated plate column
Liq enters from side of column near the
top.
Liq flows across the tray, over a weir and
to a downpipe to the next tray. Zigzag
pattern until liq reaches bottom of
column.
Polluted air enters side at bottom, roses
up thru openings in each tray.
This rising gas prevents liq from flowing
thru opening rather than thru
downpipe.
Bubble-cap tray/plate tower
Contain cap at which gas are diverted
downward and discharged as small
bubbles from slots.
Contaminant-laden liq drawn off at
bottom.
Packed towers
Berl saddle
Pall ring
Intalox Raschig
saddle ring
Materials of packing
Has large surface-to-volume ratio
Has large void ratio to minimize the
resistance of gas flow
Lightweight and unbreakable
Operation:
Countercurrent flow gas from bottom, liquid from
top.
Liq flows over surface of packing in a thin film.
Highly efficient for gaseous removal
Disadvantage easily clogged if gas of high
particulate is introduced
Venturi scrubber
Venturi Scrubber
For particulate & gaseous
contaminants.
Co-current unit
gas/particulate and
absorption solution
Condensers are simple, relatively inexpensive devices that normally use water or air to
cool and condense a vapor stream. Condensers are typically used as pretreatment
devices. They can be used ahead of adsorbers, absorbers, and incinerators to reduce
the total gas volume to be treated by more expensive control equipment.
Condensers
O2 T
time turbulence
Keep O2 well
mixed with
For sufficient combustible subs
burning Provided by
Increasing stack baffles or
height injection nozzles
Direct-
Flame
Thermal
Catalytic
Indirect control
Abolition of the internal combustion engine
Use of electric-powered vehicles
Increased the utilization of mass transit
Sources of emissions from gasoline-powered
vehicle
20% from crankcase
15% from fuel tank and carburetor
65% from tail pipe
Direct control methods
Devices that reduces emission from mobile
source:
Positive Crankcase Ventilation (PCV) Systems
Adsorption Canisters
Catalytic Converters
The system close off the vent to the atmosphere and
recycle the blow-by back into the engine intake.
Adsorption Canisters
Canister filled with activated carbon that
adsorbs HC emissions.
The adsorbed vapors are desorbed and fed
back to the intake manifold.
END OF SLIDE