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MEC 531
PART A
MECHANICAL DESIGN PROCESS
By:
NURZAKI IKHSAN
CHAPTER 1
INTRODUCTION TO MECHANICAL
DESIGN PROCESS
Chapter Outline
What is Design?
Design is an innovative and highly iterative process. It is also a decision-making
process.
Why do we design ?
To survive!
However -if clients are not completely satisfied with provider then they will dismiss
They will go somewhere else and tell everyone about the unsatisfactory
The Phase Of Design
Phase III.
Detail Design
Handbook
The Phase Of Design
Phase I. Brainstorming
Conceptual
Design Functional decomposition
Morphological chart
The Phase Of Design
Preliminary Design.
Product Configuration Parametric
Decisions are made in this design phase: strength, Architecture Design Design
material selection, size, shape, and spatial compatibility.
Any major changes beyond this design phase become Phase II.
very expensive. Embodiment
Design
The Phase Of Design
FMEA
Design for reliability
Robust design
Design for Assembly (DFA)
Design for Manufacture (DFM)
The Phase Of Design
Any missing or incomplete information are added Final Phase- Detail design
arrangement, form, dimensions, tolerances,
surface properties, materials and manufacturing of Waiting for final decision to be manufacture
each part
The design is brought to the stage of a
Activities to be completed in the detail design complete engineering description of a tested
phase (documentation): and producible product.
Brainstorming
Most common method used by design teams for generating ideas for design
concepts in conceptual design.
Think of all the possible limitations or shortcomings of the product.
Urban Car
Functional decomposition
Power train
Variable valve
Direct injection 3.5 cc
timing
Morphological chart
Representing and exploring all the relationships in multidimensional problems
regarding shape and form
Concept Development, Evaluation and Selection
Evaluation methods:
1. Pugh concept selection method.
2. Weighted decision matrix.
Concept Development, Evaluation and Selection