Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
CAUSES
(Categories of DISRUPTION CONSEQUENCES
Predictive Measures) EVENTS (Impacts)
Sudden Loss of
Misalignment of
Relationship Supplier
Interests
Finished Goods
Shipments Stopped
Performance Quality, Delivery,
Service Problems EFFECTS
Recall for
Supplier Attributes
Revenue
Quality Issues
Supplier Union Strike, Losses
Human Resources Ownership Change, Locate and Ramp Up and
Workforce Disruption Back up Supplier Recovery
Expenses
Emergency Buy
Supply Chain and Shipments
Supplier Locked
Disruption Tier II Stoppage
Emergency Rework
and
Supplier Bankruptcy Rushed FG Shipments
Financial Health
Situational
OTHER
Reputation
Disasters (Weather, IMPACTS
Environmental Foregone
Earthquake, Terrorists)
Market Share Loss Income
Relationship
s
The customers reputation
with suppliers is also a
critical factor.
s
Supplier Environment s SC
Environmental s Network
Geographic, market, Organizer
transportation, etc.
s
Supplier Attributes
Human Resources
s Supply Chain
Disruption
Financial Health
Performance
Critical Info
Human Sharing
Resources
Categories
Human
Supplier Risk Performance
Resources
Score (RI)
Financial
Health
Internal Financial
Performance
Supply Chain Indicators
Disruption
Delivery
Quality
Service Supply Chain
Disruption Tier 2
Financial Stoppage
Health
Environmental
Environmental Indicators
Indicators
Profitability of
Business Unit
Cust. Sat. of
Business Unit
Performance Financial
Indicators
Perf. v.
Competition
Perf. of
Business Unit
AR v. Payable
Cycle Time
Cost
Structure
Process /
Material
Change
Production
Schedule
Inventory
Status
Accreditations
EPA
Violations
Other Gov.
Validations
Industry
Focus
Customer
Leverage
Performance Relationship
Reputation
Critical Info
Sharing
3rd Party
Information
Overall
Perf. Rating
AR v. Payable
Cycle Time
Performance Financial
Indicators
Perf. v.
Competition
Perf. of
Business Unit
Cust. Sat. of
Business Unit
Profitability of
Business Unit
Market
Dynamics
Merger -
Acquisition
Performance Environmental
Indicators
Regulatory
Issues
Disasters
Transportation
Disruption
Merger -
Acquisition
SC Disruption Environmental
Indicators
Regulatory
Issues
Disasters
Transportation
Disruption
Copyright2007 DRK Research
SC Disruption Performance
Time Since Last
Supplier
Audit
Supplier
Audit Results
Delivery
Results
Actual
SC Disruption Performance
Performance
Results
Quality
Results
Corrective
Actions
Annual
Revenue
Profit Margin
Performance Reputation
Growth
Potential
Cooperation
Data Sharing
Performance 1 2 3 4 5
Please select the accreditations your facility has (check all that apply). 3 or 4 1 or 2 0 checked
checked checked
ISO900x, ISO13485/13488, ISO14000, FDA registered
(new with each network)
How many of your engineers directly support the manufacturing of this >10 5 10 35 23 0 -1
subcategory?
What is your facilitys current capacity utilization in this sub category? <50% 50% - 70% 70% - 80% 80% - 90% >90%
In the coming year, do you plan changes to your facilitys capacity in Increase Increase No change Decrease Decrease
manufacturing for this sub category? around 20% around 10% around 10% around 20%
With 5 weeks advanced notification, how much of a demand increase can >50% 20% - 50% 10% - 20% 1% - 10% 0%
you satisfy in your next order for this subcategory for Co.X (assuming an
average order)?
Excluding engineers, how many employees are involved in the > 100 50 - 100 25 - 50 25-May <5
manufacturing process for this sub category (including assemblers,
inspectors, shipping, etc.)?
On average, how quickly you respond to a technical issue from Co.X? <2 hours 2 hours 12 hours 24 hours >48 hours
12 hours 24 hours 48 hours
What is the Material Reject Rate (percentage of material rejected out of >99.5% >99% >98% >97% <=97%
all deliveries) for the supplier? <=99.5% <=99% <=98%
What is the Supplier Corrective Action Receipt percentage 0% >0% >.25% >.75% >1%
(percentage of CAR out of all deliveries)? <=.25% <=.75% <=1%
When was the last on-site audit or mail-in quality survey? <1 yr good Q rep 1-2 yrs >2 yrs No audit
What is the latest Audit Score of the supplier ( percentage of audit result >99% >98% >80% >65% <=65%
score divided by maximum possible scores)? <=99% <=98% <=80%
What is the suppliers latest on-time delivery percentage (no early or late, >99% >98% >97% >95% <=95%
based upon contract, percentage of on-time delivery out of all deliveries)? <=99% <=98% <=97%
Relationships 1 2 3 4 5
On a corporate basis, please select the expected percentage of revenue >90% 65%-90% 15%-65% 5%-15% <5%
you plan to come from the xxx industry segment in 2006.
On a facility basis, what percentage of your total revenue is from Co.X? >75% 50 75% 25 50% 5 25% <5%
Taking into account the importance of the following metric when Top 20% 20% - 40% 40% - 60% 60% - 80% Bottom
evaluating a partnership, how would you rank Co.X relative to your other 20% Copyright2007 DRK Research
customers?
Annual revenue, Profit Margin, Growth Potential, Cooperation, Data
Sharing
How often do you share the following information with Co.X? - Cost Share Share Dont share
structure (price drivers), Process /Material Change Notification, regularly when and prefer
Production Schedule, Inventory Status, Accreditation information, EPA asked not to
violations and EPHS validation history (* EPHS Essential Public share
Health Service), 2nd tier supplier information, New product/tech
opportunity, Proof of insurance, Financial ratio data, Order fulfillment /
process results, Performance data.
Performance 1 2 3 4 5
Please select the accreditations your facility has (check all that apply). 3 or 4 1 or 2 0 checked
checked checked
ISO900x, ISO13485/13488, ISO14000, FDA registered
(new with each network)
How many of your engineers directly support the manufacturing of this >10 5 10 35 23 0 -1
subcategory?
What is your facilitys current capacity utilization in this sub category? <50% 50% - 70% 70% - 80% 80% - 90% >90%
In the coming year, do you plan changes to your facilitys capacity in Increase Increase No change Decrease Decrease
manufacturing for this sub category? around 20% around 10% around 10% around 20%
With 5 weeks advanced notification, how much of a demand increase can >50% 20% - 50% 10% - 20% 1% - 10% 0%
you satisfy in your next order for this subcategory for Co.X (assuming an
average order)?
Excluding engineers, how many employees are involved in the > 100 50 - 100 25 - 50 25-May <5
manufacturing process for this sub category (including assemblers,
inspectors, shipping, etc.)?
On average, how quickly you respond to a technical issue from Co.X? <2 hours 2 hours 12 hours 24 hours >48 hours
12 hours 24 hours 48 hours
What is the Material Reject Rate (percentage of material rejected out of >99.5% >99% >98% >97% <=97%
all deliveries) for the supplier? <=99.5% <=99% <=98%
What is the Supplier Corrective Action Receipt percentage 0% >0% >.25% >.75% >1%
(percentage of CAR out of all deliveries)? <=.25% <=.75% <=1%
When was the last on-site audit or mail-in quality survey? <1 yr good Q rep 1-2 yrs >2 yrs No audit
What is the latest Audit Score of the supplier ( percentage of audit result >99% >98% >80% >65% <=65%
score divided by maximum possible scores)? <=99% <=98% <=80%
What is the suppliers latest on-time delivery percentage (no early or late, >99% >98% >97% >95% <=95%
based upon contract, percentage of on-time delivery out of all deliveries)? <=99% <=98% <=97%
Financial Health 1 2 3 4 5
Please rank your companys business growth in 2005 in the industry for Top 20% 20% - 40% 40% - 60% 60% - 80% Bottom
this sub category. 20%
What is the risk level of supplier's financial status (3 rd Party report)? Low Low to Medium Medium to High
Medium High
Excellent Above Average Below Poor
Average Average
Please rate the overall performance of your company last year.
Please rate the overall performance of the company last year
relative to major competitors.
Please rate the overall performance of the business unit serving
$Company$ last year.
Please rate the overall Customer Satisfaction level of this business
unit last year.
Please rate the overall profitability of the business unit last year
How many of your engineers directly support the manufacturing of this >10 5 10 35 23 0 -1
subcategory?
What is your facilitys current capacity utilization in this sub category? <50% 50% - 70% 70% - 80% 80% - 90% >90%
In the coming year, do you plan changes to your facilitys capacity in Increase Increase No change Decrease Decrease
manufacturing for this sub category? around 20% around 10% around 10% around 20%
With 5 weeks advanced notification, how much of a demand increase can >50% 20% - 50% 10% - 20% 1% - 10% 0%
you satisfy in your next order for this subcategory for Co.X (assuming an
average order)?
Excluding engineers, how many employees are involved in the > 100 50 - 100 25 - 50 25-May <5
manufacturing process for this sub category (including assemblers,
inspectors, shipping, etc.)?
On average, how quickly you respond to a technical issue from Co.X? <2 hours 2 hours 12 hours 24 hours >48 hours
12 hours 24 hours 48 hours
What is the Material Reject Rate (percentage of material rejected out of >99.5% >99% >98% >97% <=97%
all deliveries) for the supplier? <=99.5% <=99% <=98%
What is the Supplier Corrective Action Receipt percentage 0% >0% >.25% >.75% >1%
(percentage of CAR out of all deliveries)? <=.25% <=.75% <=1%
When was the last on-site audit or mail-in quality survey? <1 yr good Q rep 1-2 yrs >2 yrs No audit
What is the latest Audit Score of the supplier ( percentage of audit result >99% >98% >80% >65% <=65%
score divided by maximum possible scores)? <=99% <=98% <=80%
What is the suppliers latest on-time delivery percentage (no early or late, >99% >98% >97% >95% <=95%
based upon contract, percentage of on-time delivery out of all deliveries)? <=99% <=98% <=97%
How many of your engineers directly support the manufacturing of this >10 5 10 35 23 0 -1
subcategory?
What is your facilitys current capacity utilization in this sub category? <50% 50% - 70% 70% - 80% 80% - 90% >90%
In the coming year, do you plan changes to your facilitys capacity in Increase Increase No change Decrease Decrease
manufacturing for this sub category? around 20% around 10% around 10% around 20%
With 5 weeks advanced notification, how much of a demand increase can >50% 20% - 50% 10% - 20% 1% - 10% 0%
you satisfy in your next order for this subcategory for Co.X (assuming an
average order)?
Excluding engineers, how many employees are involved in the > 100 50 - 100 25 - 50 25-May <5
manufacturing process for this sub category (including assemblers,
inspectors, shipping, etc.)?
On average, how quickly you respond to a technical issue from Co.X? <2 hours 2 hours 12 hours 24 hours >48 hours
12 hours 24 hours 48 hours
What is the Material Reject Rate (percentage of material rejected out of >99.5% >99% >98% >97% <=97%
all deliveries) for the supplier? <=99.5% <=99% <=98%
What is the Supplier Corrective Action Receipt percentage 0% >0% >.25% >.75% >1%
(percentage of CAR out of all deliveries)? <=.25% <=.75% <=1%
When was the last on-site audit or mail-in quality survey? <1 yr good Q rep 1-2 yrs >2 yrs No audit
What is the latest Audit Score of the supplier ( percentage of audit result >99% >98% >80% >65% <=65%
score divided by maximum possible scores)? <=99% <=98% <=80%
What is the suppliers latest on-time delivery percentage (no early or late, >99% >98% >97% >95% <=95%
based upon contract, percentage of on-time delivery out of all deliveries)? <=99% <=98% <=97%
Financial Health 1 2 3 4 5
Please rank your companys business growth in 2005 in the industry for Top 20% 20% - 40% 40% - 60% 60% - 80% Bottom
this sub category. 20%
What is the risk level of supplier's financial status (3 rd Party report)? Low Low to Medium Medium to High
Medium High
Excellent Above Average Below Poor Copyright2007 DRK Research
Average Average
Please rate the overall performance of your company last year.
Please rate the overall performance of the company last year
relative to major competitors.
Please rate the overall performance of the business unit serving
$Company$ last year.
Please rate the overall Customer Satisfaction level of this business
unit last year.
Please rate the overall profitability of the business unit last year
How many of your engineers directly support the manufacturing of this >10 5 10 35 23 0 -1
subcategory?
What is your facilitys current capacity utilization in this sub category? <50% 50% - 70% 70% - 80% 80% - 90% >90%
In the coming year, do you plan changes to your facilitys capacity in Increase Increase No change Decrease Decrease
manufacturing for this sub category? around 20% around 10% around 10% around 20%
With 5 weeks advanced notification, how much of a demand increase can >50% 20% - 50% 10% - 20% 1% - 10% 0%
you satisfy in your next order for this subcategory for Co.X (assuming an
average order)?
Excluding engineers, how many employees are involved in the > 100 50 - 100 25 - 50 25-May <5
manufacturing process for this sub category (including assemblers,
inspectors, shipping, etc.)?
On average, how quickly you respond to a technical issue from Co.X? <2 hours 2 hours 12 hours 24 hours >48 hours
12 hours 24 hours 48 hours
What is the Material Reject Rate (percentage of material rejected out of >99.5% >99% >98% >97% <=97%
all deliveries) for the supplier? <=99.5% <=99% <=98%
What is the Supplier Corrective Action Receipt percentage 0% >0% >.25% >.75% >1%
(percentage of CAR out of all deliveries)? <=.25% <=.75% <=1%
When was the last on-site audit or mail-in quality survey? <1 yr good Q rep 1-2 yrs >2 yrs No audit
What is the latest Audit Score of the supplier ( percentage of audit result >99% >98% >80% >65% <=65%
score divided by maximum possible scores)? <=99% <=98% <=80%
What is the suppliers latest on-time delivery percentage (no early or late, >99% >98% >97% >95% <=95%
based upon contract, percentage of on-time delivery out of all deliveries)? <=99% <=98% <=97%
Environmental Indicators 1 2 3 4 5
What is the potential of a major supply chain disruption due to market Minimum Below Average Above High
dynamics? Average Average
What is the potential of a major supply chain disruption due to merger Minimum Below Average Above High
and acquisition issues? Average Average
What is the potential of a major supply chain disruption due to regulatory Minimum Below Average Above High
issues? Average Average
What is the potential of a major supply chain disruption due to a disaster Minimum Below Average Above High
(natural disaster, political, terrorist, etc.)? Average Average
What is the potential of a major supply chain disruption due to a Minimum Below Average Above High
transportation disruption (accident, transportation union strike, etc.)? Average Average
Supply Chain Disruption 1 2 3 4 5
Please rate your companys ability/market power concerning sensitivity High Medium Low
to raw material price changes for this sub category with regard to:
Bargaining power with raw material vendors, Ability to digest cost
increases instead of passing on to your customers, Ability to forecast
cost/price trends,
Do you share the forecast and scheduling information with your Share Share Dont share
suppliers? regularly when and prefer
asked not to
share
On average, how often do you monitor and review your suppliers Monthly Quarterly
Only if Annually Never
performance? issues
arise
What is the likelihood of the following disruption in your supply chain that Once every Once every Once every Once every More than
could impact Co.X? - Quality problem, Raw material five years three years other year year once every
shortage/obsolescence, Process change, Capacity shortage, or more year
Miscommunication between supply chain layers, Human resource
problem, Company ownership change, Regulatory Change
How do you manage the risk and disruption potentials? Check only one. proactively regularly react and No formal
mitigate monitor recover program
risks and and from the
redesign discover risks
supply risks
chain
Do you have a sole source raw material for this specific category of No Yes
material supplied?
Performance 1 2 3 4 5
Please select the accreditations your facility has (check all that apply). 3 or 4 1 or 2 0 checked
checked checked
ISO900x, ISO13485/13488, ISO14000, FDA registered
(new with each network)
How many of your engineers directly support the manufacturing of this >10 5 10 35 23 0 -1
subcategory?
What is your facilitys current capacity utilization in this sub category? <50% 50% - 70% 70% - 80% 80% - 90% >90%
In the coming year, do you plan changes to your facilitys capacity in Increase Increase No change Decrease Decrease
manufacturing for this sub category? around 20% around 10% around 10% around 20%
With 5 weeks advanced notification, how much of a demand increase can >50% 20% - 50% 10% - 20% 1% - 10% 0%
you satisfy in your next order for this subcategory for Co.X (assuming an
average order)?
Excluding engineers, how many employees are involved in the > 100 50 - 100 25 - 50 25-May <5
manufacturing process for this sub category (including assemblers,
inspectors, shipping, etc.)?
On average, how quickly you respond to a technical issue from Co.X? <2 hours 2 hours 12 hours 24 hours >48 hours
12 hours 24 hours 48 hours
What is the Material Reject Rate (percentage of material rejected out of >99.5% >99% >98% >97% <=97%
all deliveries) for the supplier? <=99.5% <=99% <=98%
What is the Supplier Corrective Action Receipt percentage 0% >0% >.25% >.75% >1%
(percentage of CAR out of all deliveries)? <=.25% <=.75% <=1%
When was the last on-site audit or mail-in quality survey? <1 yr good Q rep 1-2 yrs >2 yrs No audit
What is the latest Audit Score of the supplier ( percentage of audit result >99% >98% >80% >65% <=65%
score divided by maximum possible scores)? <=99% <=98% <=80%
What is the suppliers latest on-time delivery percentage (no early or late, >99% >98% >97% >95% <=95%
based upon contract, percentage of on-time delivery out of all deliveries)? <=99% <=98% <=97%
Supply Chain Disruption 1 2 3 4 5
Please rate your companys ability/market power concerning sensitivity High Medium Low
to raw material price changes for this sub category with regard to:
Bargaining power with raw material vendors, Ability to digest cost
increases instead of passing on to your customers, Ability to forecast
cost/price trends,
Do you share the forecast and scheduling information with your Share Share Dont share
suppliers? regularly when and prefer
asked not to
share
On average, how often do you monitor and review your suppliers Monthly Quarterly Annually Only if Never
performance? issues
arise
What is the likelihood of the following disruption in your supply chain that Once every Once every Once every Once every More than
could impact Co.X? - Quality problem, Raw material five years three years other year year once every
shortage/obsolescence, Process change, Capacity shortage, or more year
Miscommunication between supply chain layers, Human resource
problem, Company ownership change, Regulatory Change
How do you manage the risk and disruption potentials? Check only one. proactively regularly react and No formal
mitigate monitor recover program
risks and and from the
redesign discover risks
supply risks
chain
Do you have a sole source raw material for this specific category of No Yes
material supplied?
What is the Material Reject Rate (percentage of material rejected out of >99.5% >99% >98% >97% <=97%
all deliveries) for the supplier? <=99.5% <=99% <=98%
What is the Supplier Corrective Action Receipt percentage 0% >0% >.25% >.75% >1%
(percentage of CAR out of all deliveries)? <=.25% <=.75% <=1%
When was the last on-site audit or mail-in quality survey? <1 yr good Q rep 1-2 yrs >2 yrs No audit
What is the latest Audit Score of the supplier ( percentage of audit result >99% >98% >80% >65% <=65%
score divided by maximum possible scores)? <=99% <=98% <=80%
What is the suppliers latest on-time delivery percentage (no early or late, >99% >98% >97% >95% <=95%
based upon contract, percentage of on-time delivery out of all deliveries)? <=99% <=98% <=97%
Performance 1 2 3 4 5
Please select the accreditations your facility has (check all that apply). 3 or 4 1 or 2 0 checked
checked checked
ISO900x, ISO13485/13488, ISO14000, FDA registered
(new with each network)
How many of your engineers directly support the manufacturing of this >10 5 10 35 23 0 -1
subcategory?
What is your facilitys current capacity utilization in this sub category? <50% 50% - 70% 70% - 80% 80% - 90% >90%
In the coming year, do you plan changes to your facilitys capacity in Increase Increase No change Decrease Decrease
manufacturing for this sub category? around 20% around 10% around 10% around 20%
With 5 weeks advanced notification, how much of a demand increase can >50% 20% - 50% 10% - 20% 1% - 10% 0%
you satisfy in your next order for this subcategory for Co.X (assuming an
average order)?
Excluding engineers, how many employees are involved in the > 100 50 - 100 25 - 50 25-May <5
manufacturing process for this sub category (including assemblers,
inspectors, shipping, etc.)?
On average, how quickly you respond to a technical issue from Co.X? <2 hours 2 hours 12 hours 24 hours >48 hours
12 hours 24 hours 48 hours
What is the Material Reject Rate (percentage of material rejected out of >99.5% >99% >98% >97% <=97%
all deliveries) for the supplier? <=99.5% <=99% <=98%
What is the Supplier Corrective Action Receipt percentage 0% >0% >.25% >.75% >1%
(percentage of CAR out of all deliveries)? <=.25% <=.75% <=1%
When was the last on-site audit or mail-in quality survey? <1 yr good Q rep 1-2 yrs >2 yrs No audit
What is the latest Audit Score of the supplier ( percentage of audit result >99% >98% >80% >65% <=65%
score divided by maximum possible scores)? <=99% <=98% <=80%
What is the suppliers latest on-time delivery percentage (no early or late, >99% >98% >97% >95% <=95%
based upon contract, percentage of on-time delivery out of all deliveries)? <=99% <=98% <=97%
Taking into account the importance of the following metric when Top 20% 20% - 40% 40% - 60% 60% - 80% Bottom
evaluating a partnership, how would you rank Co.X relative to your other 20%
customers?
Annual revenue, Profit Margin, Growth Potential, Cooperation, Data
Sharing