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Submitted by:
Himali Lalwani Niyati Matta Shreya Tewari
UGFBM IV - A
Vardhman Spinning & General Mills
Ltd. (VSGML) was incorporated in
Ludhiana, Punjab in 1962 by Shri V.S
Oswal & Shri Ratan Chand Oswal.
Rooted in values,
Companys
creating world class
Vision
textiles.
Companys Global Alliances
Fibers Yarns
Steel Fabrics
Garments Threads
Yarns
Vardhman Textiles Limited represents the
yarns business, which is the largest strategic
business unit of the Vardhman Group with
over 1.1 million spindles and a capacity to
manufacture over 580 MT of yarn per day.
The company has a weaving capability above 180 million meters per
annum and processing capacity of over 114 million meters per
annum across a wide specialty fabrics' range
What separates them from the rest in the Fabrics business are the ultra
modern process houses equipped with Japanese & European technology
and liquid ammonia mercerisation plant installed under technical
guidance from Nisshinbo, Japan
Threads
Vardhman Yarns & Threads Limited (VYTL) is a joint venture between
Vardhman Textiles Ltd. India and American & Efird LLC of USA engaged in
manufacturing a range of specialty threads across different applications.
This strategic joint venture leverages the strengths of both companies to
expand thread sales in Indias rapidly growing sewn products market and
further expands American & Efird LLCs presence in important Asian markets.
The plant was initially set up as a joint venture with Japan Exlan Co. Ltd.
and Marubeni Corporation. Japan Exlan is a world leader in manufacture
of a wide variety including many specialty Acrylic Fibers. They are also a
leading technology supplier.
It is equipped with world class machines from Japan, Germany, USA, China etc.
and capable of manufacturing over 1.8 million shirts per annum.
VNGL is one of the Post Cure Wrinkle Free shirts manufacturers in India.
A hallmark of quality, VNGL has earned the International Compliance
Certificates through WCA and SEDEX Certification. VNGL is also a Green
Channel Certification holder from top apparel brands of India.
MAJOR
CLIENTS
Vardhmans Capacity of all Businesses in a
Nutshell
There are 9 units of
Vardhman Group in A Printing unit would They can produce a
Baddi out of 22 units be coming up soon in range from 8s to 300s
in India Baddi counts
Some 11.000 workers There are about 272 The cotton is sourced
work in the companys looms here, producing from both India itself
two spinning mills 1 lakh meters of fabric and from foreign
here in 1 day countries like Egypt
and US
Spinning Process
at Vardhman
Preparing the
Fibres
Singeing
Desizing
Scouring
Bleaching
Mercerization
Warp Preparation
Windin Creelin Warpin Sizing Drawin
g g g g
The yarns Putting the Rolling the Starch is Yarns are
are packages yarns with applied on drawn
transferred together on a uniform the warp through
from ring a large tension on before the heald
bobbins, creel. a large weaving to eyes, reeds
cones, beam make the and drop
hanks etc. called warp yarns wires of
into beam. stronger. the loom.
convenient
form of
packages
containing
long length
of yarn.
Weaving
The interlacement of the warp and weft yarns is done with the
help of different types of loom thus, forming a woven fabric.
ham an
n Var d
hing i
F inis
g and
yein
c es s of D
Pr o
Senforisation
Stanter Stretching, shrinkin
g and fixing the
Dyeing Giving different cloth
finishes to the
Applying fabric
Mercerization various colors on
the fabric
Upgrading the
fabric- giving
smooth touch
Dyeing is a method which imparts beauty to the textile by applying various colors
on the fabric. Dyeing can be done at any stage of the manufacturing of textile- fiber,
yarn, fabric or a finished textile product including garments and apparels. The property
of color fastness depends upon two factors- selection of proper dye according to the
textile material to be dyed and selection of the method for dyeing the fiber, yarn or
fabric.
Dyeing Techniques
Continuous Exhaust
Continuous Dyeing is most suitable for woven fabrics.
The textile substrates are feeded continuously into the dye range.
A continuous process typically consist of dye application, dye fixation
with heat or chemicals and finally washing.
Exhaust Dyeing is the process in which first polyester part is dyed
in beam dyeing machine or jet dyeing machine and the cotton part is
dyed in the jigger machine.
It is a Batch process.
qu
Preprensa Non-iron fabric
ni
Wrinkle free and comes with water
ch Worry Free and stain barrier