CONTENTS

1. PBOM
- Definition
- BOM Data Flow
- Changshin BOM System
- PBOM Content
- PBOM Structure
- PBOM Process Map

2. ERP
- Definition
- Mega scenario
 1. PBOM
- Definition
Production BOM contains all the materials including raw materials and assemblies required to build a complete and shippable
product. P-BOM is a type of BOM. Unlike engineering BOM(CS BOM, Yield), which is close to the part list including raw material
information. P-BOM is focused on the materials and processes that are needed to manufacture a product. In addition to the parts
list in the CS BOM, the P-BOM also includes information about how the parts relate to each other.
The details in the P-BOM are good enough to allow it to be used across systems. The P-BOM typically contains more information
than what is needed to do the MRP part of an MPS (Master Production Schedule) in an ERP system. The P-BOM is the very basic
and critical to operate APS(planning), MES(manufacturing) and Costing(ERP CO module).

P-BOM is to be more detailed compared with Engineering BOM in terms of material and process.

CS P-
PFC Yield
BOM BOM

- Size information of each size material should be added. (from PFC)

- External processed material should be defined. (from CS BOM)
- Relationship of each part should be defined to make Semi finished product.(from PFC)
- All materials are to be included to make a product. (from CS BOM and Yield)
- Process information each part is required to define Routing.(from PFC)
1. PBOM
- BOM Data Flow

NIKE System Development System

CBD

NIKE
CS
CS BOM
BOM
BOM

Master
Data

CS
CS
Routing
YIELD
YIELD

P-BOM
P-BOM
PROD System
1. PBOM
- BOM Data Flow

Nike
Nike PCC
PCC Factory
Factory

Nike
BOM
ERP
ERP
CBD
CBD
CS P-BOM
P-BOM
CS BOM
BOM
MRP
MRP
Nike
Nike BOM
BOM
YIELD
YIELD
Material
Material APS
APS
Purchasing
Purchasing

Sample
Sample
Production
CAD
CAD IE
IE
Production
GMES
GMES
CE
CE TE
TE
SRM
SRM
Quality
Quality

On
On Line
Line PFC
PFC

Off
Off Line
Line
MDM
MDM // MyCS
MyCS // E-Mail
E-Mail
1. PBOM
- BOM Data Flow

Development Transition Production

PCC Sephiroth PCC Sephiroth PCC Sephiroth ERP(SAP) APS

MES
Production
CS BOM CS Yield Routing
- management -management
BOM -management
-management
ERP
SD

ERP
MM
ERP(SAP) ERP
MDM System PP
Attributes of master
dada ERP
CO
CS Master data management
- Code creation, naming, classification ERP
ERP master data
FI
1. PBOM
- BOM Content

Development Transition Production

CS BOM CS Yield P-BOM ERP

Part Part Part Part

Material Material Material Material

Color + Material usage + Material usage + Material usage

+ thread + thread + thread
Process Color Color Color
Process Process Process
Semi finished Semi finished
goods goods
Size material Size material
External External
processed processed material
material
Additional
Additional material
material

Bottom formula Routing

Chemical
1. PBOM
- Changshin BOM System

Development Transition Production

APS

MDM CS-BOM CS-Yield P-BOM ERP GMES

Legacy

CS Master data PCC Sephiroth SAP

1. PBOM
- Structure

Finished
Finished Semi-Finished
Semi-Finished Phantom
Phantom
Level 0 FG
FG Goods
Goods Goods
Goods SFG
SFG
Finished
Finished Goods
Goods

Level 1
UP
UP FS
FS SL
SL
Upper
Upper Finished
Finished Sole
Sole Sockliner
Sockliner

Level 2
L00
L00 OS
OS PH
PH IP PU CF
CF EV
EV
Outsole Phylon IP PU Cold
Lamination
Lamination Outsole Phylon Cold Fusion
Fusion EVA
EVA sheet
sheet

Level 3 External
External OR PP IIII PM
Processed OR PP PM DM
DM
Processed Outsole Phylon
Phylon Press IP
IP Injection PU
PU Mixing
Outsole Rolling
Rolling Press Injection Mixing
UP L00 FS
Material
Material UP L00 FS

Level 4
PZ
PZ IZ
IZ EV
EV
Pelletizing
Pelletizing Pelletizing
Pelletizing
1. PBOM
- Display in the System

Part

Raw Material

Semi Finished Goods

 1. PBOM
- Process Map

PIC Development Transition Production

PM CS BOM

Yield CS Yield
48hours

PFC PFC

MDM 48hours
48hours
P.BOM
(P-BOM)

Prod. Plan Prod version

24hours
Prod. IE Routing

Prod. P.BOM
Material Bottom data

ALL CS Master data: MDM team ERP View info : Prod. department
2. ERP
- Definition

Enterprise resource planning (ERP) is an industry term for the broad set of activities that
helps an organization manage its business.
An important goal of ERP is to facilitate the flow of information so business decisions can
be data-driven. ERP software suites are built to collect and organize data from various
levels of an organization to provide management with insight into key performance
indicators (KPI) in real time.
ERP software modules can help an organization's administrators monitor and manage
supply chain, procurement, inventory, finance, product lifecycle, projects, human
resource, and other mission-critical components of a business through a series of
interconnected executive dashboards. In order for an ERP software deployment to be
useful, however, it needs to be integrated with other software systems the organization
uses. For this reason, deployment of a new ERP system in-house can involve considerable
business process reengineering, employee retraining and back-end information
technology (IT) support for database integration, data analytics and reporting.
Appendix : Mega Process scenario(1/3)
Legacy ERP

APS MES Nike SD PP MM CO FI

Nike
Nike Sales
Sales
BR/PO
BR/PO Planning
Planning
Sales
Sales
Sales
Order
Order
Demand
Demand Planned
Planned
Simulation
Simulation Order
Order
Production
Planning
Master
Master MRP
MRP Requirement
Requirement
Planning
Planning Run
Run List
List
O/A
O/A
Purchase
Purchase
Procurement Requisition
Requisition
(Purchase)
Purchase
Purchase
Order
Order

Import
Import
Request
Request

Procurement B/L
B/L
(Import) Creation
Creation

Customs
Customs
Declaration
Declaration

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Appendix : Mega Process scenario(2/3)
Legacy ERP

APS MES Nike SD PP MM CO FI

Goods Goods
Goods
Receipt Receipt
Receipt

Quality Quality
Quality
Control Inspection
Inspection

Invoice
Invoice Vendor
Vendor
Invoicing
Verification
Verification Payment
Payment

Production
Production
Order
Order

Outgoing
Outgoing Goods
Goods
Production Request Issue
Request Issue
Execution
Production
Production
Production
Production Order
Order Costing
Costing
Execution
Execution I/F
I/F Goods
Goods Receipt
Receipt

Production
Inspection Quality
Quality
Production
Production Inspection
Inspection

Shipping
Shipping
Docs
Docs
Export
Customs
Customs
Clearance
Clearance
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Appendix : Mega Process scenario(3/3)
Legacy ERP
APS MES Nike SD PP MM CO FI

Delivery
Delivery
Goods Note
Note
Issue
Goods
Goods
Issue
Issue

Billing Customer
Customer
Billing
Billing
Payment Payment
Payment

Physical Physical
Physical
Inventory Inventory
Inventory