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TESTING
REQUIREMENTS
SCHEDULE OF MINIMUM TEST REQUIREMENTS
GOVERNING ITEMS OF WORK OF THE DPWH
STANDARD SPECIFICATIONS
FOR HIGHWAYS, BRIDGES AND AIRPORTS, 1988
(VOLUME II)
PART C- EARTHWORK
Tests:
For every 1500cum. or fraction thereof:
For every layer of 150 mm. of compacted depth/ based on the results of
compaction trials:
At least one group of three in-situ density test for each 500 sqm. or fraction
thereof.
ITEM 202 - CRUSHED AGGREGATE BASE COURSE
Tests: Same as for Item 201
Tests:
A. Soil Aggregate
For every 300 cum. or fraction thereof :
d. Hydrated Lime
For every 100t or fraction thereof:
Tests:
A. Soil Aggregate Same as for Item 203
B. Cement
1-Q, Quality Test for every 2000 bags or fraction thereof
C. Water
1-Q, Quality Test/Project Engineers Certificate
D. Mix
For every 300 cum. or fraction thereof:
Tests:
A. Soil Aggregate same as for Item 203
B. Emulsified Asphalt:
1-Q, Quality Test for every 40t or 200 drums or fraction thereof
A. Soil Aggregate
Tests : Same as for Item 203
B. Portland Cement
Tests:
C. Water
Tests:
1-Q. Quality Test/Project Engineers Certificate
D. Mix
Tests: Same as for Item 204
D. Compacted Base Course
Tests:
At least one group of in-situ-density tests for each 500 sqm. or fraction
thereof.
A. Bituminous Materials
Quantity: 0.9 to 1.50 L/sqm.-Asphalt Cement
1.5 to 3.0 L/sqm. Cutback Asphalt
B. Cover Aggregates
Quantity: From 0.004 to 0.007 cum./sqm.
A. Aggregate
Tests:
B. Bituminous Materials
Quantity: 5.0 to 8.0 mass % of total dry aggregate
Tests:
1- Q, Quality Test for each 40t or fraction thereof
C. Mix
Tests:
For every 75 cum./130t or fraction thereof:
1-G, Grading Test
1-Ext., Extraction
1-Sty., Stability
1-C, Laboratory Compaction
D. Hydrated Lime
Tests: For every 100t or fraction thereof:
E. Mineral Filler
Tests:
For every 75 cum. or fraction thereof:
1-G & P, Grading and Plasticity Tests (LL, PL, PI)
F. Compacted Pavement
Tests: For each full days operation
D & T (Density and Thickness Tests) at least one (1) but not more than three
(3) samples shall be taken. If no core samples were taken during the
days operation, core samples shall be taken from the completed pavement for
every 100 lm per lane.
ITEM 310 - BITUMINOUS CONCRETE SURFACE COURSE HOT LAID
A. Aggregate
Tests: Same as for Item 307
B. Bituminous Materials
Quantity: 5.0 to 8.0 mass % of total dry aggregate
C. Mix
Tests: Same as for Item 307
D. Hydrated Lime
Tests: Same as for Item 307
E. Mineral Filler
Tests: Same as for Item 307
F. Compacted Pavement
Tests: Same as for Item 307
ITEM 311 PORTLAND CEMENT CONCRETE PAVEMENT
A. Cement
Quality: 9.0 bags/cum. (40 kg/bag)
B. Fine Aggregates
Quantity:
1. 0.50 cum./cum. concrete (if rounded coarse aggregate is used)
C. Coarse Aggregates
Quantity:
1. 0.77cum/cum concrete (if rounded coarse aggregates is used)
2. 0.68cum/cum concrete (if angular coarse aggregate is used)
E. Joint Filler
G. Steel Bars
Tests:
For every 10,000 kg. Or fraction thereof for each size
1-Q, Quality Test (Bending, Tension, and Chemical Analysis)
H. Concrete
Tests: Flexural Strength on Concrete Beam Samples:
I. Competed Pavement
Tests: Thickness determination by concrete core drilling on a lot basis
Five (5) holes per km. Per lane or five (5) holes per 500 m when 2 lanes are
poured concurrently.
PART F - BRIDGE CONSTRUCTION
A. Bar Reinforcement for concrete for every 10,000 kg or fraction thereof for
each size:
1- Q, Quality Test for Bending, Tension and Chemical Analysis
A. Cement
Quantity: (40kg./bag)
Class A ---------------- 9.0 bags /cum. of concrete
Class B ---------------- 8.0 bags/ cum. of concrete
Class C ---------------- 9.5 bags/cum. of concrete
Class P -------------- 11.0 bags/cum. of concrete
B. Fine Aggregate
Quantity: cum./cum. of concrete
D. Water
Tests: 1-Q, Quality Test, if source is questionable
Certificate of Project Engineer
F. Steel Reinforcement
Tests: 1-Q, Quality Test for every 10,000kg or fraction thereof for each size
G. Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3
concrete cylinder samples shall be taken from each days pouring and to
represent not more than 75cum. of concrete or fraction thereof.
ITEM 411 - PAINT
Tests:
1-Q, One 20-L can for every 100 cans or fraction thereof or
1-Q, One 4-L can for every 100cans or fraction thereof
Alternative Requirement:
1- set consisting of 3 concrete cylinder samples for not more than 25 pipes
cast in the field and
1- Inspection Report for each size for not more than 25 pipes cast in the field
A. Concrete
Tests: Same as for Item 405, Class A
A. Cement
Quantity: 2 bags/cum. of concrete
B. Fine Aggregate
Quantity: 0.17cum./cum. of concrete
Tests: For every 2,000 bags or fraction thereof:
1-Q, Quality Test for (Same as for Item 405)
C. Stone
Tests: Inspection Report
D. Water
Tests: 1-Certificate from Project Engineer or
1-Q, Quality Test, if source is questionable
A. Bed Course
Tests: Same as for Item 200
B. Steel Reinforcement
Tests: Same as for Item 404
C. Concrete
Tests: Same as for Item 405
1. Choice of slump
2. Choice of maximum size aggregate
3. Estimate amount of mixing water and water content
4. Select water-cement ratio
5. Calculate cement content
6. Calculate quantity of fine and coarse aggregates
7. Adjust for moisture content of aggregates
8. Check calculated mixture proportions by preparing and
testing trial batches
Slump Test ( ASTM C-143)
Apparatus
mold
tamping rod round straight steel
5/8 in diameter and approx. 24 in length
Procedure
1. Dampen the mold and place it on a flat, moist, non
absorbent (rigid) surface. Immediately fill the mold on
three layers, each approx. One third the volume of the
mold.
2. Rod each layer with 25 strokes per layer. If the rodding
operation of top layer results in subsidence of the
concrete below the top edge of the mold, add
additional concrete to keep an excess of concrete
aboe the top of the mold at all times.
3. Strike off surface of the concrete by screening and
rolling motion of the tamping rod.
4. Remove the mold imemdiately from the concrete by
raising it carefully in a vertical direction.
5. Complete the entire test from the start of filling through
removal of the mold wothout interruption and complete
within an elapsed time of 2 min.
R = PI
bd
Where:
R = modulus of rupture, psi or MPa
P = maximum applied load indicated by the
testing
machine, lbf or N
I = span length, in or mm
d = average depth of specimen, in or mm
If the fracture occurs in the tension surface outside of the
middle third of the span length by not more than 5% of the
span length.
R = 3Pa
bd
Where:
a = average distance between line of fracture and
the nearest support measured in the tension
surface of the beam, in or mm
5 to less than 10 80
10 to less than 15 70
15 to less than 25 60
20 to less than 25 50
25 or more 0
2. Acceptance of Concrete for Item 311
(d) RSB
11,310 = 1.13 say 2 - QT
10,000
(e) Concrete
8,937.80 = 78 sets of concrete beam samples
75
2 23.5 23.5
3 23.6 23.5
4 23.7 23.5
5 23.3 23.3
6 23.4 23.4
7 23.5 23.5
8 23.4 23.4
9 23.4 23.4
Average = 23.43 cm
Illustration No. 2
6 - 10 mm = 95%
MATERIALS REQUIREMENTS
ITEM NO. LIQUID PLASTICITY ABRASION CBR (%)
LIMIT(LL) INDEX (PI) (%)
104-Embankment
Selected Borrow 30 max 6 max - -
Max. Size 3" dia.
200- Aggregate Subbase Course
Max. Size 2" dia. 35 max 12 max 50 max 25 min
201-Aggregate Base Course
Max. Size Grading A-2"dia. 25 max 6 max 50 max 80 min
Grading B-11/2"dia.
202-Crushed Aggregate
Base Course 25 max 6 max 45 max 80 min
Max. Size Grading A-1 1/2"dia.
Grading B-1"dia.
Fractured Face - Not less than 50 mass percent shall have at least one (1)
Fractured Face
203-Lime Stabilized Road Mix
Base Course - 4-10 - 100 min
Max. Size Grading A-2"dia.
Grading B-2"dia.
300-Aggregate Surface Course
Max. Size-1'dia. Grading A to D
Gravel Surface Course 35 max 4-9 45 max 25 min
Crushed Aggregate 35 max 4-9 45 max 80 min
311- PCCP
Aggregates - - 40 max -
GUIDELINES ON THE SUBMISSIONOF SAMPLES
Group Index:
Base on Sieve #200 - 51%
Using the graph you can determine the value of
G.I. = 2.80 - using LL
G.II = 0 - using PI
Group Index 2.8 say 3
DEPARTMENT ORDER
No. 42
Series of 2006
Except for the above amendments, the other provisions of Department Order
No. 184, Series of 1999 and Department Order No. 71, Series of 2003, shall
remain in force
This order supersedes all issuances issued contrary hereto and shall take
effect immediately.
Signed
HERMOGENES E. EBDANE, JR.
Acting Secretary
November 16, 2000
DEPARTMENT ORDER
No. 211
Series of 2000
It has been observed that in many DPWH projects, the basic requirement of a
permit for concrete pouring has oftentimes been neglected by the contractors.
As a result, defects/deficiencies arising from the concerned Project Engineer
not being able to check that the proper preparations and procedures are taken,
occur frequently.
Signed
GREGORIO R. VIGILAR
Secretary
August 18, 2003
DEPARTMENT ORDER
NO. 223
Series of 2003
____________________________________________________________________
It has been observed that there are some suppliers of concrete mix for DPWH
projects who are using admixtures to accelerate the time of setting and early
strength development of concrete without prior approval from DPWH and
without the necessary change order. As a result, there are cases wherein the
minimum cement requirement per approved design mix and as spelled out
under the DPWH Standard Specifications is reduced during batching operation.
The practice affects the durability of concrete and oftentimes causes the
premature cracking of concrete pavement due to lower cement content in the
mix.
Although the use of admixtures is allowed under the DPWH Standard
Specifications, it has to be stressed that the material is added only to the mix
to produce some desired modifications to the properties of the concrete where
necessary, but not as partial replacement of cement.
Similarly, there are some asphalt suppliers of bituminous mix for DPWH
projects who are not using the required hydrated lime aside from mineral filler
as stipulated under the DPHW Standard Specifications. The practice also
affects the stability of the mix and oftentimes causes the premature cracking
of asphalt pavement.
Signed
FLORANTE SORIQUEZ
Acting Secretary