GOVERNMENT COLLEGE OF ENGINEERING

DHARMAPURI
DESIGN AND FABRICATION OF CONCEAL
FAN AIR COOLER
Project work submitted by:
G. Aravind raj 613514114301

P. Mohanraj 613514114023

C. Nandha Kumar 613514114306

R. Sivakannan 613514114308

YEAR/SEM: 3rd year/ 6th semester GUIDED BY,

Prof. C. Rajkumar, ME.,
Assistant professor.
 ABSTRACT
The objective of this project is to increase the effectiveness of the ordinary fan by simple
mechanism. It is easy to choose a size of CONCEAL FAN AIRCOOLER according to the room size. A
general room temperature will be 34 degree Celsius. If the room size is 14*7 feet then a unit of 3000rpm
fan speed A will be used. If the room size is 10*8 feet then a unit of 2500rpm fan speed is used. If the
entering air is dry enough the results can be quite cooling. It has been identified that the primary
component that allows the fan to work is the unique design. The result of this analysis is that truncated
bladeless fan shaped concentric tube not only provides the smooth flow of that also increases the
efficiency of bladeless the about 16 times. Homemade Conceal fan air cooler is to make this project
more reliable. The main advantage of the model is it can be movable to any place of a closed room. Thus
the main benefit of this model is its flexibility. All you need to do is to carry the unit to that area where
you want to chill whether you are working in office or relaxing at home.
 INTRODUCTION
Air cooler is a device that lowers air temperature by dissipating heat. Most coolers use a combination
of fans and heat sinks to exchange the heat with air. Air cooler uses combination of fans and heat sinks to
lower the temperature in the room.
Air cooling is the method of dissipating heat. It works by expanding the surface area of or increasing the
flow of air over the object to be cooled, or both. An example of the former is to add cooling fins to the
surface of the object, either by making them integral or by attaching them tightly to the object surface. In
the case of the latter, it is done by using a fan blowing air into a heat sink increase its total surface area,
resulting I greater cooling effectiveness.
In all case, the air has to be cooler than the object or surface from which it is expected to remove heat.
This is due to the second law of thermodynamics, which states that heat will only move spontaneously
from a hot reservoir to a cold reservoir.
TYPES OF AIRCOOLER

Direct and Indirect Evaporative Coolers

Portable Swamp Coolers
Window or Wall Mounted Air Coolers
Add-on Evaporative Coolers
Direct and Indirect Evaporative Coolers
These are evaporative air coolers in which the evaporative cooling of the air is carried out directly with the help
of pads soaked in water. They are the most efficient and also simple in design .The indirect evaporative air coolers
are also same as the direct ones but the only difference is that the latter one is a closed-circuit system.
Portable Swamp Coolers
This is the most popular type of evaporative air coolers in India. Most evaporative air coolers are of portable type.
The evaporative cooling is done only for a small area and can work best for moderate climates. Unlike the other
kinds of personalized air coolers, you can install these portable swamp
coolers anywhere and anytime.
Window or Wall Mounted Air Coolers
The window or wall mounted air coolers are evaporative coolers in which the evaporative cooling
happens more effectively. The blower is even more powerful as compared to the rest of the swamp
coolers. The other advantages of these evaporative coolers are the large tank capacity, easy cleaning
options and lower noise levels.
Add-on Evaporative Coolers
The evaporative coolers are best for the areas that experience a humid climate. It consists of a
refrigerated cooling system in which the evaporative cooling is effective. The major advantage of using
this type of air coolers is that the cooling costs are reduced. The quality of the air indoors is also better.
There is also an alternate cooling system that can take over the evaporative cooling if the main system
breaks down. The evaporative or the swamp coolers are greatly beneficial in many ways as compared to
the other types of air coolers. You can find the one that suits you be stand install it at home or office.

 LITERATURE REVIEW
COOLING GARMENT
carpenter, 1986).
(Konz&Aurora, 1973; Kanom, Kenny, Deno,Soto and
LIQUID CONDITIONED GARMENTS
(Brouha, 1960;Konz and Duncan, 1969).
PHASE CHANGE COOLING GARMENTS
ergonomic journals and books
physiological, medical, engineering and
DRY ICE COOLING GARMENTS (DICG)
Konz, Hwang, Techapatanarat and Tang (1979)
FROZEN WATER GARMENTS (ICE COOLED GARMENTS (ICG)
ICGs are personalized cooling systems.
 OBJECTIVES

The objective of this work is to develop an air cooler, which employs the similar principle in producing
cool breeze of air as in the existing air coolers.
Upper tank for storage of water and the need for a pump for recirculation of water.
Lower tank to the upper tank thus energy is saved. The air cooler not only saves energy.
Also occupies lesser space and more stable.
The lower sump is used for storing the water. In order to raise the water the natural property fibers the
capillary action is used. The fabric dipped in the sump raises water due to capillary action incorporates
different working principle other than conventional air cooler.
Existing in the market, which uses the principle of capillarity to raise water. Objective is meet the
cooling affect same as conventional air cooler in the market by consuming less power.
 METHODOLOGY
BLOCK DIAGRAM
ELBOW
ELBOW
PIPE
PIEEEPE

COPPER
TUBE CONCEAL
PP
PVC FAN
PIPE

SUBMERGED THERMO COLE

PUMP BOX
 We are fabricating a conceal fan by using basic home products that are easily
available.
We are also enhancing it to give cool air by converting the atmospheric air by means
of a simple arrangement.
Initially, air is made to pass through a passage in the closed duct.
The passed is fitted with a turbine to blow the air. The turbine is connected to
electricity.
A smaller submerged pump exerts water through a copper tube which makes the
water cool. This makes the air to absorb the cooling and come out as a cooled air.
EXPERIMENTAL SETUP

Design.
Materials required.
Working principle.
Advantages.
Applications .
DESIGN R 115 mm
230 mm
ELBOW PIPE

COPPER TUBE

630 mm
MOTOR
JUNCTION
BOX 270mm

THERMO COLE
BOX ICE
WATER 290 mm
SUBMERGED
PUMP
 MATERIALS REQIURED

1.Ac shunt motor:

Output power : 7.2w
Diameter: 42mm
Length: 55mm
Speed: 3000rpm

2.submerged pump:
Rating voltage: AC(220v-240v)
Flow capacity :180 L/H (47.55 G/H)
Pumping head : 0.5m(1.64 ft)
Power range : 2.5 w
Efficiency : 90 %
Operation temp: _< 69 deg c
3.Copper tube:

1.Tube diameter -1/4 inch.

2.Length of tube 10 feet

4. PVC PIPES:

1.Pipe diameter : 170mm

2.Elbow pipe length : 230mm
3.Normal pipe length : 630 mm
5.THERMCOLE BOX:

Thermopolis is another name for polystyrene its

synthetic aromatic polymer made from the monomer
styrene. It can be either solid or from like and
because of its resilience is often used in prototective
paelcaging.

Box length : 290 mm

Box height: 245 mm
 WORKING PRINCPLE

The ice cubes are put into the thermocole box.

During, the submerged and the motor are switched on. It is pulling the air from the atmosphere in the bottom
side
of the holes.

And at once, the cooling water is circulated in the copper tube and get together in the thermocole box.

During the motor is started which is rotated speed in 3000 rpm and immediately the holes are sucking the ai
from the atmosphere and transmit to the above surface.

The copper tube is placed in above surface which is getting the chillness and again sends to the
over and above surface.

Finally, the cooling air is received from the outlet of the L bow pipe.
ADVANTAGES

1.Simple construction.
2.Low cast.
3.Less maintenance.
4.Less space required.
5.No pollution.

APPLICATIONS

1.Homes
2.Office
3.School, colleges
4.Hospital
PROJECT PHOTOGRAPHS
 COST ESTIMATION
S.NO MATERIAL PRICE
1 MOTOR 700
2 SUBMERGED PUMP 300
3 PVC PIPE 300
4 L BOW PIPE 300
5 COPPER TUBE 300
6 THERMOPOLIS BOX 290
7 ICE CUBE 60
8 OTHERS 250

TOTAL R.s 25OO/-

 CONCLUSION

We have a made homemade conceal fan air cooler is very useful for poor people which is of very
cheap and easily carried from one room to other. To make this project more reliable. The main advantage
of the model is it can be movable to any place of a closed room. Thus the main benefit of this model is
its flexibility. All you need to do is to carry the unit to that area where you want to chill whether you are
working in office or relaxing at home. This air cooler is economically less cost and less maintenance
compared to other air coolers.
 REFERENCES
1.History of Evaporative cooling technology AZEVAP.2005 Retried 22 November
2013.
2.James Dyson explains How new bladeless Air multiplier Fan works
switched.com. Archived from the original on February 5, 2010 Retrieved 2014-01-
09.
3.Givoni, Baruch 1994, Passive and low-energy cooling of buildings. Van Nostrand
Reinhold.
4.Dan Milmo. Dyson seek to block copycat manufactures in China. Guardian.
Retrieved 2014-01-09.
5.Zellweger, john 1906. Air filter and cooler. U.S. patent 838602.
6.Bryant Essick 1945. Pad for evaporative coolers. U.S. patent 2391558.
7.Scott Landis 1998. The workshop Book. Taunton press. P.120.ISBN 978-1-56158-
271-6.
Thank you.