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Siemens SIMOREG DC Master

6RA70 Series
Microprocessor-Based Converters from 6kW to 1900kW
for Variable-Speed DC Drives

Ivica Bai, MSE


drive specialist

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Siemens SIMOREG DC Master

Drives in the world of automation

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Contents

1. Introduction in variable speed


converters
2. Basics of hardware
3. Parameters
4. Operation, troubleshooting and
maintenance

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Application

Series 6RA70 SIMOREG DC MASTER converters are fully digital,


compact units for three-phase supply which supply the armature
and field of variable-speed DC drives with rated armature currents
of between 15A and 2200A.
The compact converters can be connected in parallel to supply
currents of up to 12000A.
The field circuit can be supplied with currents of up to 85A (current
levels depend on the armature rated current).
Other application where current regulation is needed. For example:
chemical cleaning, tinning, magnets supply, etc.

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Principles of operation

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A Short ABC of Hardware

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A Short ABC of Hardware

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Inside view

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CUD1 Control Unit / Direct Current

Binary control
inputs and
outputs
X171

Serial interface
2 RS485 X172

Pulse encoder
input
X173
Analog inputs - setpoint
inputs, reference voltage;
Temperature sensor
inputs
X174

Analog X175
outputs

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CUD2 Terminal Expansion Board


Binary inputs
X161

Serial interface 3
RS485
X162

Binary inputs and


outputs
X163

Analog inputs and


outputs; Temperature X164
sensor

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CUD1 Control Unit / Direct Current

Analog inputs
Digital inputs on X174
on X171

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CUD2 Terminal Expansion Board for CUD1

Digital inputs
Digital inputs on X161
on X163

Digital outputs
on X163 Analog inputs
on X164

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Optional boards

Disposition
of the slots:

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EB1 Terminal Expansion Board 1

The EB1 provides the following expansion terminals:

3 binary inputs
4 bidirectional binary inputs/outputs
1 analog input for differential signal (current or voltage
input)
2 analog inputs (single ended), can also be used as binary
inputs
2 analog outputs
1 connector for external 24 V voltage supply to binary
outputs

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EB1 Terminal Expansion Board 1

Digital inputs
on X480
Supplementary
board with
additional
inputs/outputs

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EB2 Expansion board 2


The EB2 optional board has the following:
2 digital inputs
24 V voltage supply for the digital inputs
1 relay output with changeover contacts
3 relay outputs with NO contact
1 analog input with differential signal,
which can be used as a current input and
as a voltage input
1 analog output which can be used as a
current output and as a voltage output

Relay outputs

Analog input and output


and digital inputs

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Control word 1
Parameter Bit Command
No.
P654 0 ON/OFF 1 command; 1=ON, 0=OFF1

P655, P656, P657 1 OFF2 command; 0=OFF2

P658, P659, P660 2 OFF3 command; 0=OFF3

P661 3 Enable; 1= enable pulses, 0=pulse disable

P662 4 Enable ramp-function generator

P663 5 Ramp- function generator start

P664 6 Enable Setpoint

P665, P666, P667 7 Acknowledge command; (L H) in the FAULT condition (007).

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Parameter value shows the source of the command!
Siemens SIMOREG DC Master

Control word 1
Parameter Bit Command
No.
P668 8 Inching bit 0

P669 9 Inching bit 1

10 Control by PLC

P671 11 Enable positive direction of rotation

P672 12 Enable negative direction of rotation

P673 13 Increase motorized potentiometer

P674 14 Decrease motorized potentiometer

P675 15 Command external fault 1; 0=External Fault 1 (F021)

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Control word 2
Parameter Bit Command
No.
P676 16 Select function data set bit 0

P677 17 Select function data set bit 1

18

19

P680 20 Select fixed setpoint 0

P681 21 Select fixed setpoint 1

22

23

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Control word 2
Parameter Bit Command
No.
P684 24 Enable speed controller droop

P685 25 Enable speed controller

P686 26 External fault 2 (F022); 0=External Fault 1

P687 27 Slave/master drive command

P688 28 External alarm 1 (A021); 0=External alarm 1

P689 29 external alarm 2 (A022); 0=External alarm 2

P690 30 Select, BICO data sets; 1=Data set 2, 0=Data set 1

P691 31 Main contactor check-back signal

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Pause

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Parameters
Parameter Parameter Parameter Parameter Dimension
name number index value

I rated armature P100.001 = 6.1 A


Control parameters

Pxxxx Setting parameter <1000

rxxxx Visualization parameter <1000

Free blocks

Uxxxx Setting parameter 2000 and < 3000

nxxxx Visualization parameter 2000 and < 3000

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Data Sets

4 Function data 2 BICO data Fixed


sets FDS sets BDS parameters

Data sets can be Data sets can be


copied with P055 copied with P057

Example: P654.0 Src1 ON/OFF1 P050 Language


P303.0 RFG rampup time 1
P654.1 Src2 ON/OFF1 P918 CB Bus Address
P303.1 RFG rampup time 2
r071 Rated volts arm
P303.2 RFG rampup time 3
r059 Operating state
P303.3 RFG rampup time 4
...

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Connectors and binectors


Connectors and binectors are elements which are used to exchange
signals between individual function blocks.
Connectors can be likened to storage locations which are used to archive
"analog" signals.
Connector
name Connector
name

Speed controller output


USS1 receive data, word 1 and 2
K0160 KK2031

Identification Connector Identification Connector


letter number letter number

The identification letter depends on the numerical representation:


K Connector with word length (16 bit)

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KK Connector with double-word length (32 bit, increased accuracy)
Siemens SIMOREG DC Master

Connectors and binectors


Function blocks archive the binary (digital) output information in binary
connectors, the binectors. Binectors can therefore be likened to storage
locations used for storing binary signals.
On account of their definition, binectors can only assume the two states "0"
(logically no) and "1" (logically yes).

Binector
name

Overspeed

B0136

Identification Binector
letter number

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BICO system
Selecting setpoint with wires: Selecting setpoint with parameterization:
10 V
MOP Setpoint from
K0240 Connector
0V MOP

!
10 V
P644.1
Fixed Fixed

Binectors + Connectors = BICO system


K0401 KK
Setpoint Ramp Setpoint
0V function Ramp
generator function
Analog input Setpoint from generator
KK0014
0 ... 10 V analog input

Parameter: P644.1 = 240

Logic operation with wires: Logic operation with parameterization:


DIN 1 DIN 1 B0010
DIN = Digital input

U320
DIN 2 DIN 2 B0012 .01
& B
.02
DIN 3 DIN 3 B0014 B
.03 &
B
DIN 4 DIN 4 B0016
Integrated Free block
DIN 5 AND gate DIN 5 B0018

!
DIN 6 DIN 6 B0020 Binectors

Parameters: U320.01 = 0010

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U320.02 = 0014
U320.03 = 0020
Siemens SIMOREG DC Master

BICO Datasets

Hardware Software

-X171 P690 = 0 BICO Dataset 1


P690
P690 = 1 BICO Dataset 2
38 B0014
24 Vdc

CUD1

Switch opened DI Low B1014 = 0


Switch closed DI High B1014 = 1

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Local and remote mode

Base parameter set

P654=B3001 ON/OFF1
Remote mode
P665=B3001 Fault Reset
=0
P690 Reserve parameter set
=1 P654=B2001 ON/OFF1
Local mode
P665=B2001 Fault Reset

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Parameterization steps
It is possible to insert parameters munually
by means of PMU and OP1S
Function diagrams:
Parameter list:

PC with
Drive Monitor

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Parameterazing methods
PMU Panel Parameters copy: Backup of data:
1.


<

O P
<

Manually create
OP1S Panel Download
2. 7 8 9
4 5 6
1 2 3
0

7 8 9
4 5 6
1 2 3
I 0
7 8 9 7 8 9
4 5 6 4 5 6
O 1 2 3 1 2 3

Up to 5 data sets in OP1S


0 0
7 8 9

1
5

2
6

3
Upread
0

3. PC with SIMOVIS
Download

Floppy or hard disk


Upread

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Access authorization

051 . . . Key parameter


0 Parameter cannot be changed
40 Parameter can be changed

052 . . . Selection of parameters to be displayed


0 Only parameters that are not set to default are visib
3 All parameters are visible

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PMU Parameterizing Unit

The simple operator control panel is mounted in the converter


door and consists of a 5-digit, 7-segment display with three
status display LEDs and three parameterization keys below.
All adjustments and settings that need to be undertaken for the
purpose of start-up can be made on the simple control panel.

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PMU Parameterizing Unit


LED displays
Display
Run green LED
LED illuminated in Torque direction
active state.
Ready yellow LED
LED illuminated in Ready state (o1 ..
o7).
Fault red LED
LED illuminated in Fault signal present
state (o11)
Fault acknowledgement LED flashing An alarm is active.
and changeover
between: UP/DOWN to select:
Parameter number Parameters
Parameter index Indices

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Parameter value Parameter values
Siemens SIMOREG DC Master

OP1S Operator Control Panel

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OP1S Operator Control Panel

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OP1S selection of the parameter

Parameters can be selected directly through input of the parameter


number via the keyboard of the OP1S. The following interrelationships
apply:

Displayed Number to be
number keyed in on OP1S

Basic converter rxxx, Pxxx (0)xxx


parameter Uxxx, nxxx 2xxx
Technology board Hxxx, dxxx 1xxx
parameter Lxxx, cxxx 3xxx

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OP1S Operator Control Panel

The OP1S switches to operational


display a few seconds after
initialization.
By pressing the <P> key, you can
switch from the operating display to
the Basic Menu in which you can
either select "Free access" to all
parameters or a variety of functions.
The converter parameters can be set
in "Free access" status.
You can return to the operating
status display by pressing the <R>
key (several times if necessary).

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Control signal from OP1S panel


Bit in PZD word1
Key on OP1S Function Binector
(connector 2001)

ON/OFF key (I/0) ON / OFF1 Bit 0 B2100

Reset Acknowledge Bit7 B2107

Jog Jog (inch) Bit 8 B2108

Enable positive direction of rotation Bit 11 B2111


Reverse
Enable negative direction of rotation Bit 12 B2112

UP key Increase motorized potentiometer Bit 13 B2113

DOWN key Decrease motorized potentiometer Bit 14 B2114

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Parameterization for the control via OP1S


Function Parameter
ON/OFF key P654=2100
Reset: P665, P666 or P667 = 2107
Jog: P668 or P669 = 2108
Direction of rotation P671 = 2111 (positive direction of rotation)
enable: P672 = 2112 (negative direction of rotation)
Motorized potentiometer: P673 = 2113 (higher)
P674 = 2114 (lower)
P644 = 240 (main setpoint from motorized potentio.)

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Drive Monitor (Simovis) Software

Brief overview of the functions of Drive Monitor:


Parameterazing drives
Drive diagnostics
Entering setpoints

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Drive Monitor status of


the drive

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Drive Monitor selecting the connector

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Drive Monitor Trace

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CBP2 Profibus-DP board


The CBP communications board (Communications board PROFIBUS) is for
linking SIMOVERT MASTERDRIVES to higher-level automation systems via
PROFIBUS-DP.
During normal
operation, all three
LEDs light up
synchronously and
for the same length
of time (flashing)!

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PROFIBUS

Data transfer from the PROFI BUS master to the drive.

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PROFIBUS

U734.01
U734.02
...
U734.10

Data transfer from the drive to the PROFI BUS master.

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Replacing components (3)

Replacing modules in the electronics box


Slot 1 (CUD1)
Undo the securing screws of the modules
above and below the insertion /removal aids Slot 3 (Options)
Slot 2 (Options)
By means of the insertion /removal aids,
carefully pull the module out of the electronics
box, making sure that the module does not get
stuck
Carefully insert the new module in the guide
rails until it moves no further in the electronics
box
Firmly screw down the module with the
securing screws above and below the insertion
/ removal aids.

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