Sim Overt

Siemens SIMOVERT MasterDrives
DA-1-221101
Contents
1. Inverters
2. Rectifier Regeneration Unit
3. Optional boards
4. Replacing components
DA-2-221101
Adjustable frequency drive
Inter-
Rectifier mediatec Inverter
ircuit M
Control and regulation card
DA-3-221101
Adjustable frequency drive
Inter-
Rectifier mediatec Inverter
ircuit M
Control and regulation Control and regulation
DA-4-221101
Usual connection
3x380 V
50 Hz
The common rectifier is
suitable for connecting
several inverters to a
R e c t ifie r common DC bus. This
permits the exchange of
energy between motoring
C o m m o n D C lin k and generating drives, and
P
thus saves energy.
N
In v e r te rs
M M M M M
~ ~ ~ ~ ~
DA-5-221101
Circuit principle of the inverter
DA-6-221101
One line diagram of the inverter
Inverter external
DC link supply
OP1S
Inverter
USS
PROFIBUS
Motor
Encoder
DA-7-221101
Control Unit / Vector Control

CUVC Control Unit
Digital inputs
and outputs
Analog inputs
and outputs
Pulse encoder and

motor temperature
DA-8-221101
sensor
Parameters
Parameter Parameter Parameter Parameter Dimension
name number index value
Motor Rtd Amps P102.001 = 6.1 A

Control parameters
Pxxxx Setting parameter <1000
rxxxx Visualization parameter <1000
Free blocks
Uxxxx Setting parameter 2000 and < 3000
nxxxx Visualization parameter 2000 and < 3000
DA-9-221101
Data Sets
4 Function data 4 Motor data 2 BICO data Fixed

sets FDS sets MDS sets BDS parameters
Data sets can be

copied
(P362...P364)
Example: P462.0 P443.0 Src1 MainSetpoint P070 Order number

Accel. Time 1 P128.0 Imax 1
P443.1 Src2 MainSetpoint P071 Line Volts
P462.1 Accel. Time 2 P128.1 Imax 2
r006 DC Bus Volts
r826.1 PCB Cod Slot A
...
DA-10-221101
Changing Datasets
Function Datasets Motor Datasets BICO Datasets

selection: selection: selection:
P577 P579
0 1 0 1
P590
0 1
0 FDS1 FDS3 0 MDS1 MDS3
P576 P578 BDS BDS
1 FDS2 FDS4 1 MDS2 MDS4 1 2
Visualisation: Visualisation: Visualisation:

r013 r011 r012
DA-11-221101
Connectors and binectors

Connectors and binectors are elements which are used to exchange
signals between individual function blocks.
Connectors can be likened to storage locations which are used to archive
"analog" signals.
Connector
name Connector
name
M(set,n-Reg.)
n(set,smooth)
K0153 KK0150
Identification Connector Identification Connector

letter number letter number
The identification letter depends on the numerical representation:

K Connector with word length (16 bit)
DA-12-221101
KK Connector with double-word length (32 bit, increased accuracy)
Connectors and binectors

Function blocks archive the binary (digital) output information in binary
connectors, the binectors. Binectors can therefore be likened to storage
locations used for storing binary signals.
On account of their definition, binectors can only assume the two states "0"
(logically no) and "1" (logically yes).
Binector
name
Accel active
B0201
Identification Binector
letter number
DA-13-221101
BICO system
Selecting setpoint with wires: Selecting setpoint with parameterization:
10 V
MOP Setpoint from
KK0058 Connector
0V MOP
!
10 V
P443
Fixed Fixed
Binectors + Connectors = BICO system

KK0044 KK
Setpoint Ramp Setpoint
0V function Ramp
generator function
Analog input Setpoint from generator
KK0011
0 ... 10 V analog input
Parameter: P443 = 0058
Logic operation with wires: Logic operation with parameterization:

DIN 1 DIN 1 B0010
DIN = Digital input
U221
DIN 2 DIN 2 B0012 .01
& B
.02
DIN 3 DIN 3 B0014 B
.03 &
B
DIN 4 DIN 4 B0016
Integrated Free block
DIN 5 AND gate DIN 5 B0018
!
DIN 6 DIN 6 B0020 Binectors
Parameters: U221.01 = 0010
DA-14-221101
U221.02 = 0014
U221.03 = 0020
U950.78 = 4 (time slot)
BICO Datasets
Hardware Software
-X101 P590 = 0 BICO Dataset 1

P590
DIO3 P590 = 1 BICO Dataset 2
B1014
24 Vdc
CUVC
Switch opened DIOI3 Low B1014 = 0

Switch closed DIO3 High B1014 = 1
DA-15-221101
Local and remote mode

Remote mode: drive is controlled by PLC through the
Profibus network.
Local mode: drive is controlled via OP1S panel.
BICO Dataset 1
P554.01=B3001 ON/OFF1 Remote mode

P565.01=B3007 Fault Reset
=0
P590 BICO Dataset 2
=1 P554.02=B2001 ON/OFF1
Local mode
DA-16-221101
Parameterazing methods
PMU Panel Parameters copy: Backup of data:
1.

<
O P
<
Manually create
OP1S Panel Download
2. 7 8 9
4 5 6
1 2 3
0
7 8 9
4 5 6
1 2 3
I 0
7 8 9 7 8 9
4 5 6 4 5 6
O 1 2 3 1 2 3
Up to 5 data sets in OP1S

0 0
7 8 9
1
5
2
6
3
Upread
0
3. PC with SIMOVIS
Download
Floppy or hard disk

Upread
DA-17-221101
PMU Simple Operator Panel

Display
Raise/lower to
select:
Switch-on
Parameters
Switch-off
Indices
Parameter
values
Fault
acknowledgement
and changeover
between:
DA-18-221101
Parameter
number
PMU - Display
Example:
Operating status: from 0 to 21
Operating status 009
Parameter r001
Actual frequency 16.47
Fault F035
The most important statuses:
Parameter number P800
008 Start inhibit
Parameter index .001
009 Ready for ON
Parameter value 50.00
011 Ready for operation
014 Operation
DA-19-221101
PMU - Simple Operator Panel
With the toggle key, you can change over:

from the parameter number to the parameter index
from the parameter index to the parameter value
from the parameter value to the parameter number
If the parameter is not indexed, you can jump directly

from the parameter number to the parameter value.
DA-20-221101
OP1S Operator Control Panel
DA-21-221101
OP1S Operator Control Panel

The operator control panel (OP1S) is an optional input/ output device which can be used for
parameterazing and starting up the units. Plain- text displays greatly facilitate
parameterization.
The OP1S has a non- volatile memory and can permanently store complete sets of
parameters. It can therefore be used for archiving sets of parameters but, first, the
parameter sets must be read out (upread) from the units. Stored parameter sets can also be
transferred (downloaded) to other units.
The OP1S and the units to be operated communicate with each other via a serial interface
(RS485) using the USS protocol.
The OP1S can be operated at baud rates of 9.6 kBd and 19.2 kBd and is capable of
communicating with up to 32 slaves (addresses 0 to 31). It can therefore be used in a point-
to- point link (e. g. during initial parameterization) or within a bus configuration.
The plain- text displays can be shown in one of five different languages (German, English,
Spanish, French, Italian). The language is chosen by selecting the relevant parameter for
the slave in question.
DA-22-221101
OP1S selection of the parameter

Parameters can be selected directly through input of the parameter
number via the keyboard of the OP1S. The following interrelationships
apply:
Displayed Number to be
keyed in on
number OP1S
Basic converter rxxx, Pxxx (0)xxx
parameter Uxxx, nxxx 2xxx
Technology Hxxx, dxxx 1xxx
board
parameter Lxxx, cxxx 3xxx
DA-23-221101
Control of the inverter

Inverter can be controlled via:
1. terminal strip (CUVC and extended boards)
2. OP1S
3. Automation master (via PROFIBUS)
4. Combination of the 1., 2. and 3.
5. PC + Drive Monitor
DA-24-221101
Control word 1
Parameter Bit Command
No.
P554 0 ON/OFF 1 command; 1=ON, 0=OFF1
P555, P556, P557 1 OFF2 command; 0=OFF2
P558, P559, P560 2 OFF3 command; 0=OFF3
P561 3 Inverter enable command; 1=inverter enable, 0=inverter inhibit
P562 4 Ramp-function generator inhibit command
P563 5 Ramp-function generator hold command
P564 6 Setpoint enable command
P565, P566, P567 7 Acknowledge command; (L H) in the FAULT condition (007).
DA-25-221101
Parameter value shows the source of the command!
Control word 1
No.
P568 8 Inching 1 ON command
P569 9 Inching 2 ON command
10 Control from the PLC command
P571 11 Clockwise rotating field command
P72 12 Counter-clockwise rotating field command
P573 13 Command to raise the motorized potentiometer
P574 14 Command to lower the motorized potentiometer
P575 15 Command external fault 1; 0=External Fault 1
DA-26-221101
Control word 2
No.
P576 16 Function data set FDS bit 0 command
P577 17 Function data set FDS bit 1 command
P578 18 Motor data set, MDS bit 0 command
P579 19 Motor data set, MDS bit 1 command
P580 20 Fixed setpoint FSW bit 0 (LSB) command
P581 21 Fixed setpoint FSW bit 1 (MSB) command
P582 22 Synchronizing enable command
P583 23 Restart-on-the-fly enable command
DA-27-221101
Control word 2
No.
P84 24 Droop/technology controller enable command
P585 25 Controller enable command
P586 26 Command, external fault 2; 0=External Fault 1
P587 27 Slave/master drive command
P588 28 Command, external alarm 1; 0=External alarm 1
P589 29 Command, external alarm 2; 0=External alarm 2
P590 30 Select, BICO data sets; 1=Data set 2, 0=Data set 1
P591 31 Main contactor checkback signal command
DA-28-221101
Pause
DA-29-221101
Controlling inverter via terminal strip

Terminal strip is used usually for hardware alarms and
faults. Only digital inputs are used.
For example:
-X101
P24
1
+24 V
3
MOTOR FAN CONTROL
4
BRAKE CONTROL
5
LOCAL
7 MAIN CONTACTOR
8 CONVERTER FAN FAULT
9 EMERGANCY FAST STOP
DA-30-221101
Control signal from OP1S panel

Bit in PZD
word1
Key on OP1S Function Binector
(connector
K2001)
ON/OFF key (I /
ON / OFF1 Bit 0 B2100
0)
Reset Acknowledge Bit7 B2107
Jog Jog (inch) Bit 8 B2108
Enable positive direction of
Bit 11 B2111
rotation
Reverse
Enable negative direction of
Bit 12 B2112
rotation
Increase motorized
UP key Bit 13 B2113
potentiometer
Decrease motorized
DOWN key Bit 14 B2114
potentiometer
DA-31-221101
Parameterization for the control via OP1S

Key Function Parameter
ON/OFF1 P554=2100
Motorized potentiometer: P573 = 2113 (higher)

setpoint higher, lower P574 = 2114 (lower)
P443 = KK58 (main setpoint from motorized
potentiometer)
Jogging: P568 or P569 = 2108 (JOG SetPoint in P448)
Jog
Reversing: P571 = 2111 (positive direction of rotation)
P572 = 2112 (negative direction of rotation)
Acknowledge: P565, P566 or P567 = 2107

Reset
DA-32-221101
Drive Monitor (Simovis) Software
Brief overview of the functions of Drive Monitor:

Parameterazing drives
Drive diagnostics
Entering setpoints
DA-33-221101
Drive Monitor status of the drive
DA-34-221101
Drive Monitor selecting the connector
DA-35-221101
Drive Monitor Trace
DA-36-221101
Practice
Viewing and changing parameters with PMU

Rectifier and inverter cubicle
Viewing and changing parameters with OP1S
Location of components
Viewing and changing parameters with Drive
Safety
Monitor isolation
software
Power
Local andconnections
remote mode of operation
Control
Preset ONterminal
and OFFblock
Replacing
Starting and components
stopping of the motor
Fault reset
DA-37-221101
Circuit principle of the Rectifier Unit

Rectifier bridge
L0
3 ~ 540 V D C
380 V
50 H z
T0
Autotransformer
Regeneration
bridge
DA-38-221101
RRU - Single line diagram

Autotransformer
block
Converter fan
supply Regulation
Inverter external Card
supply OP1S
Rectifier
USS PROFIBUS
DA-39-221101
DC Link
OP1S operator control panel

By pressing the <P> key, you can switch
from the operating display to the Basic
Menu in which you can either select "Free
access" to all parameters or a variety of
functions.
The converter parameters can be set in
"Free access status.
You can return to the operating status
display by pressing the <R> key (several
times if necessary).
DA-40-221101
RRU Base and reserve settings
Hardware Software
-X101 P590 = 0 Base setting

P590
BE1 P590 = 1 Reserve setting
B1001
24 Vdc
CUR
Switch opened BE1 Low B1001 = 0

Switch closed BE1 High B1001 = 1
DA-41-221101
RRU - Local and remote mode
Base parameter set
P554.01=B3001 ON/OFF1
Remote mode
=0
P590 Reserve parameter set
=1 P554.02=B2001 ON/OFF1
Local mode
DA-42-221101
Optional boards
Disposition
of the slots:
1 3 2
A F D
C G E
DA-43-221101
EB2 Expansion board 2

The EB2 optional board has the following:
2 digital inputs
24 V voltage supply for the digital inputs
1 relay output with changeover contacts
3 relay outputs with NO contact
1 analog input with differential signal,
which can be used as a current input and
as a voltage input
1 analog output which can be used as a
current output and as a voltage output
Relay outputs
Analog input and output

and digital inputs
DA-44-221101
T100 Technology board
The T100
software
technology
has:module MS100
board is"Multi-Purpose
a supplementary Drive"
board in the
extends the basic
SIMOVERT Masterconverter
Drives 6SE70
functionality
series.byIt performs
a large
8 binary inputs
number process-related
various of drive-related, functions
technological
depending
functions
on the
such as:
installed
5 binarysoftware
outputs module.
Higher-level PID controller
The
T100 isinputs
5 analog inserted in slot 2 (far right) of the LBA - Local
Comfort ramp-function generator
Bus Adapter.
2 analog outputs
Comfort motorized potentiometer
A software module is required to operate the T100. This
2 RS 485 interfaces
module
Wobble is generator
a 40-pin EPROM module. All relevant signals and
parameters of both
External signals arethe technology
connected via board and the
screw-type basic
plug-in
2 serial interfaces
converter X130
terminals can betoaccessed via front
X136 on the the communications
plate of the T100. board.
DA-45-221101
SCB1 Serial Communication Board 1

SCI1 Serial Communication Interface 1
The SCB is used as a master, and can be
connected with up to 2 SCI boards, operating
as slaves, via fiber-optic cable.
The interface board

extend the converter
by the following
additional
inputs/outputs:
Fiber-optic 10 binary inputs

cables 8 binary outputs
3 analog inputs
3 analog outputs
Digital outputs Analog inputs
DA-46-221101
Digital inputs
and outputs
CBP(2) Communication board PROFIBUS

The CBP communications board (Communications board PROFIBUS) is for
linking SIMOVERT MASTERDRIVES to higher-level automation systems via
PROFIBUS-DP.
During normal
operation, all
three LEDs light
up synchronously
and for the same
length of time
(flashing)!
DA-47-221101
PROFIBUS
Profibus address: P918

Access to the drives is always made according to the master-
slaves method. The drives are always the slaves and each
slave is clearly defined by its address.
DA-48-221101
PROFIBUS
Data transfer from the PROFI BUS master to the drive.
DA-49-221101
PROFIBUS
P734.01
P734.02
...
P734.10
Data transfer from the drive to the PROFI BUS master.
DA-50-221101
Replacing components (1)

The SIMOVERT Master Drives converters are operated on high voltages.
Maintenance and servicing work must be carried out by qualified personnel.
Only spare parts authorized by the manufacturer may be used.
Owing to the DC link capacitors, the unit remains at a dangerously high potential for at
least 5 minutes after disconnection from the supply. The unit must not therefore be opened
for at least 5 minutes after supply disconnection.
Voltage may be present at the power terminals and control terminals even when the motor
is stationary.
If you need to work on the unit when it is switched on:

Do not touch any live parts.
Make sure that you use proper measuring instrumentation and protective clothing.
Stand on a non-earthed, insulated and anti-ESD surface.
Failure to observe this warning can result in death, severe personal injury or substantial
property damage.
DA-51-221101

The board contains components which can be destroyed by electrostatic
discharge. These components can be easily destroyed if not carefully
handled. If you have to handle electronic boards, please observe the
following:
Electronic boards should only be touched when absolutely necessary.
You must ensure that your own body has been discharged before you touch
a board (the best way to do this is to touch an earthed, conductive object
such as a socket-outlet earth contact).
Boards must not come into contact with highly insulating materials - e.g.
plastic foils, insulated desktops, articles of clothing made from man-made
fibres.
Boards may only be placed on surfaces which are conductive.
When soldering, the soldering iron tip must be grounded.
Boards and components should only be stored and transported in
conductive packaging (e.g. metalized plastic boxes, metal containers).
If the packing material is not conductive, the boards must be wrapped in a
conductive packaging material, e.g. conductive foam rubber or household
DA-52-221101
aluminium foil.
Replacing modules in the electronics box

Undo the securing screws of the modules Slot 1 (CUVC)
above and below the insertion /removal aids Slot 3 (Options)
Slot 2 (Options)
By means of the insertion /removal aids,
carefully pull the module out of the electronics
box, making sure that the module does not get
stuck
Carefully insert the new module in the guide
rails until it moves no further in the electronics
box
Firmly screw down the module with the
securing screws above and below the insertion
/ removal aids.
DA-53-221101

Steps:
1. Upread parameters from the old board
2. Replace board
3. Download parameters to the new board
Warning:
Some parameters can not be download!
0070 0071 0072 0073 0077 Parameters of the drive
0683 0684 0685 0686 0687 Analog outputs of EB2 board
0918 PROFIBUS address
0952 Stored fault trips
DA-54-221101
Putting the drive in the SAFE state

Sometimes is necessary to put drive in the safe state so the
some maintenance can be done on the motor or machine.
All power supply to the field

have to be prevented: What are need to be done:
for the motor disable main motor contactor K1

for the motor fan disable motor fan contactor K3
for the motor brake disable motor brake contactor K4
DA-55-221101
Putting the drive in the SAFE state
-Q5 = contactor K1 is disabled
means SWITCH OFF
What else? Put the drive in local mode.
DA-56-221101

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Siemens SIMOVERT MasterDrives

Adjustable frequency drive

Control and regulation card

Adjustable frequency drive

Control and regulation Control and regulation

Circuit principle of the inverter

One line diagram of the inverter

Control Unit / Vector Control

Pulse encoder and

Motor Rtd Amps P102.001 = 6.1 A

Pxxxx Setting parameter <1000

rxxxx Visualization parameter <1000

Uxxxx Setting parameter 2000 and < 3000

nxxxx Visualization parameter 2000 and < 3000

4 Function data 4 Motor data 2 BICO data Fixed

Data sets can be

Example: P462.0 P443.0 Src1 MainSetpoint P070 Order number

Function Datasets Motor Datasets BICO Datasets

Visualisation: Visualisation: Visualisation:

Connectors and binectors

Identification Connector Identification Connector

The identification letter depends on the numerical representation:

Connectors and binectors

Binectors + Connectors = BICO system

Parameter: P443 = 0058

Logic operation with wires: Logic operation with parameterization:

Parameters: U221.01 = 0010

-X101 P590 = 0 BICO Dataset 1

Switch opened DIOI3 Low B1014 = 0

Local and remote mode

P554.01=B3001 ON/OFF1 Remote mode

Up to 5 data sets in OP1S

Floppy or hard disk

PMU Simple Operator Panel

PMU - Simple Operator Panel

With the toggle key, you can change over:

If the parameter is not indexed, you can jump directly

OP1S Operator Control Panel

OP1S Operator Control Panel

OP1S selection of the parameter

Control of the inverter

P555, P556, P557 1 OFF2 command; 0=OFF2

P558, P559, P560 2 OFF3 command; 0=OFF3

P561 3 Inverter enable command; 1=inverter enable, 0=inverter inhibit

P562 4 Ramp-function generator inhibit command

P563 5 Ramp-function generator hold command

P564 6 Setpoint enable command

P565, P566, P567 7 Acknowledge command; (L H) in the FAULT condition (007).

P569 9 Inching 2 ON command

10 Control from the PLC command

P571 11 Clockwise rotating field command

P72 12 Counter-clockwise rotating field command

P573 13 Command to raise the motorized potentiometer

P574 14 Command to lower the motorized potentiometer

P575 15 Command external fault 1; 0=External Fault 1

P577 17 Function data set FDS bit 1 command

P578 18 Motor data set, MDS bit 0 command

P579 19 Motor data set, MDS bit 1 command

P580 20 Fixed setpoint FSW bit 0 (LSB) command

P581 21 Fixed setpoint FSW bit 1 (MSB) command

P582 22 Synchronizing enable command

P583 23 Restart-on-the-fly enable command

P585 25 Controller enable command

P586 26 Command, external fault 2; 0=External Fault 1