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Baffles are obstacles or barriers that are positioned parallel to the agitator
arm at the edge of a tank wall. Baffles are typically introduced to
prevent vortex formation and convert tangential (rotational) flow into
axial (vertical) flow.
Other attachments include inlet and outlet lines, coils, jackets (that
contains a fluid to provide necessary heat transfer), and wells for
thermometers.
Axial-flow impellers
These impellers have blades which make an angle of less than 90 to
the plane of rotation and promote axial top-to-bottom motion.
Fluid leaving the impeller is driven downwards until it is deflected
from the floor of the vessel
Then, it spreads out over the floor and flows up along the wall before
being drawn back to the impeller
Axial flow impellers are used at high speeds to promote rapid
dispersion and are used at low speeds for keeping solids in
suspension. It is also used for agitation in tanks smaller than 1000 gal.
or <6 ft diameter, when <3 hp. is enough for the desired process
results.
Radial-flow impellers
These impellers have blades which are parallel to the vertical axis of
the stirrer shaft and tank
Liquid is driven radially from the impeller against the walls of the
tank where it divides into two streams, one flowing up to the top of
the tank and the other flowing down to the bottom
These streams eventually reach the central axis of the tank and are
draw back to the impeller
Radial flow impellers also set up circular flow which must be
reduced by baffles
Propellers
Three or four bladed, axial flow high speed impeller, for liquids
of low viscosity
It may be mounted centrally, off-center or at an angle to the tank.
The diameter of propeller is usually between 15 to 30% of the
diameter of tank.
A propeller is shaped with a tapering blade to minimize the effect
of centrifugal force and produce maximum axial flow.
Propeller drives the liquid straight down to the bottom of a tank,
at the bottom the stream spreads radially in all directions towards
wall, then the liquid flows upward along the wall, and finally
returns to the suction of impeller from the shaft.
Turbines
The currents in these turbines may be radial and
tangential (increasing velocity cause increase in the radial
current).
Blades may be straight, or curved, pitched or vertical.
Turbine Mixer
Paddles
Revolution 20 -120 (r.p.m)
Two-bladed and four-bladed paddles are common.
Sometimes the blades are pitched; more often they are
vertical.
The current are tangential and radial, there is no axial
current.
In deep tanks several paddles are mounted one above
the other on the same shaft.
It is suitable for mixing thin liquids having viscosity of
about 1000 centi-poises
They are ineffective in suspending heavy solids because
of absence of axial flow.
Paddle Mixer
Close-Clearance Impellers
Close-clearance impellers are primarily
used with high-viscosity fluids in unbaffled
tanks.
Close-clearance impellers scrape fluid off
the tank wall and off the impeller.
They generate a complex flow pattern and
have a pumping action similar to that of a
displacement pump.
Close-Clearance Impellers
Common close-clearance impeller types
include:
anchors
helical ribbons
gates
Vortex Formation
Poor mixing between adjacent layers because the
impeller and fluid are moving at nearly the same angular
velocity.
Air can be easily entrained into the liquid because the
liquid level at the center can fall below the top of the
impeller.
Formation of vortex raises liquid level at the top edge
of the tank significantly, which may cause spillage.
To prevent swirling or vortexing, the propeller is often
(a) offset from the centre of the tank
(b) tilted at an angle, or
(c) mounted horizontally on the side of the tank.
ND 2 N Re,i 10 La min ar
N Re,i a
N Re,i 10 4 Turbulent
10 N Re,i 10 4 Transition
Laminar regime corresponds to Re<10 for many impellers
such as anchor and helical ribbon, which laminar flow
persist until Re = 100 or greater.
Np for turbines is significantly higher than for most other
impellers, indicating turbine transmit more power to the
fluid than other design.
Usually a gradual transition from laminar to fully developed
turbulent flow in stirred tanks.
Power consumption is related to fluid density , fluid
viscosity , rotational speed N and impeller diameter Da
'
by plots of power number Np versus N Re
The power number is defined as:
P
N (SI)
N 3 Da5
p
Pgc (English)
Np
N Da
3 5
A flat blade turbine agitator with disk having six blades is installed
in a tank . The tank diameter Dt is 1.83 m, the turbine diameter Da
is 0.61 m, Dt = H, and the width W is 0.122 m. The tank contains
four baffles, each having a width J of 0.15 m. The turbine is
operated at 90 rpm and the liquid in the tank has a velocity of 10
cp and a density of 929 kg/m3.
a) Calculate the required kW of the mixer.
b) For the same conditions, except for the solution having a
viscosity of 100,000 cp, calculate the required kW.
Solution
For part (a) the following data are given:
Da 0.61 m W 0.122 m Dt 1.83 m J 0.15 m
90 kg
N 1.50 rev/s (10 cp)(1 x 10-3 ) 0.01 Pa.s
60 m.s
929 kg/m 3
The Reynolds number is:
Da2 N (0.61) 2 (1.50)(929)
N '
5.187 104
Re
0.01
Using Curve 1 in Figure a, since
Da / W 5 and Dt / J 12, N p 5 for NRe
'
5.187 104