AWS90 Emag Ch03 Keeper Analysis

Chapter 3
Workshop 2
Electromagnetic Analysis of a
2 Gap Solenoid
Electromagnetic Analysis in Workbench
WS02: Emag Analysis of a 2 Gap Solenoid Training Manual
ANSYS Workbench Simulation Emag

Workshop #2: Analysis of a 2 gap
solenoid
A DC solenoid consists of a coil wrapped
around a permeable U shaped body
and an armature. An analysis is
performed to determine forces acting on Air gap
both the body and the armature.
Armature or keeper
Coil
Body
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Upon entering the
workbench environment,
choose new geometry.
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Change the desired unit
length to millimeters.
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Read in the cad geometry
file keeper0.iges and click
4
on generate.
1
2
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Bring up the winding tool.
The Center Plane field of
the Details box should be
highlighted, prompting you 2
to select a center plane
which dimensions will
reference. Choose the 1
XYPlane and click apply.
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Read in winding table file
keeper.txt and click on
Generate. 4
3
1: Click on box to the right
of Winding Table File to
bring up browser button
(). Click the browser
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You can visualize the coil
cross section geometry
define by the fields in the
winding table by activating
Show Cross Section 1
Solids.
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Increase the coil stack length
to 50 mm and click generate.
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Bring up the enclosure tool.
The default cushion of 30
mm will suffice but you may 3
increase it to 50 mm if you
wish. 1
VERY IMPORTANT! Change

Merge Parts field to yes,
otherwise the model will not
solve (you will get an
invalid geometry message
when attempting to do so).
3 CHANGE TO YES!
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Save the geometry to
keeper.agdb.
2 3
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Click on the Project tab and
choose New Simulation.
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Open Geometry in the
tree on the left. Left click on
any of the items labeled
1
solid to see which part it
represents (it will appear a
solid green color in the
plot). Right click on any of
these items to produce the 2
drop-down menu shown at
right. Choose Rename
and rename the parts as
shown in the inset.
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To prepare for assigning flux
parallel boundaries on the
exterior of the air, hide all
other bodies.
1 (RMB)
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To prepare for assigning flux
parallel boundaries on the
exterior of the air, hide all
other bodies.
2
1 (RMB)
3
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Activate face select mode.
Hold down the CTRL button
and use the LMB to select the
three external surfaces facing 1
you. Use the middle mouse
button to rotate the geometry
so the other three surfaces
are facing you. Hold down the
CTRL button and use the LMB
to add them to the set to be
made flux parallel.
Click apply. 2
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Define the per-turn current in
the conductor to be 5 A as
shown.
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Insert a request for
calculations of total flux
density.
1 (RMB)
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Insert a request for
calculations of directional
force/torque.
1 (RMB)
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Assign the directional
force/torque request to the
keeper.
2: Body pick mode
Use the same procedure to
define an additional request
for x component forces on
the poles and the back_bar.
3 Select keeper
4 Apply to accept
1: Click on box to the right of Geometry to

5 Request force in x direction bring up Apply/Cancel buttons.
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Create the finite element
mesh. If part air is hidden,
you will see the mesh of the
magnetic circuit shown here, 4
but the mesh for all parts
(including the air) will have
been created.
1 (RMB)
You may now solve the 2

model. The solution will take
about a minute.
3 Accept defaults
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Vector/contour toggle Wireframe Display
Create a vector plot of the
flux density. Experiment
with the settings indicated
at right to see how they
affect the appearance of the 3D arrows
display. Variable density
Magnitude scaled
2D arrows
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Create a contour plot of the x
component forces acting on
the keeper and not the total
(135.4 N).
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Create a contour plot of the
x component forces acting
on the poles and back_bar
and note the total (-143.5 N).
Discrepancy between this
value and that for the keeper
may be due to (1)
discretization and (2) force
acting on the coil which
cannot be accounted for in
this analysis. 1
We expect that:
Fkeeper + Fpoles + Fcoil = 0
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Tip: By default, the ANSYS
files created during the
solution process are NOT 1
saved. It may be useful to
save them so that operations
not available in Simulation
may be performed using
ANSYS. For example, in
ANSYS, a closed path around
the magnetic circuit may be
used to calculate
2
magnetomotive force (MMF)
to serve as a check on the
specified coil current Ni:
________________ SUMMARY OF MMF CALCULATION____________________
MMF = 5028.05354 Ampere Check: Ni = (1000t)(5A) = 5000 A-t
NOTE:
Parameter defined for magnetomotive force : MMF.
________________________________________________________________
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Chapter 3

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

VERY IMPORTANT! Change

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

1: Click on box to the right of Geometry to

ANSYS Workbench Simulation Emag

You may now solve the 2

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

ANSYS Workbench Simulation Emag

________________ SUMMARY OF MMF CALCULATION____________________

MMF = 5028.05354 Ampere Check: Ni = (1000t)(5A) = 5000 A-t

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SUMMARY OF MMF CALCULATION____