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Organisation
General, Material,
General, Construction Similar to Division 2
Design, Fabrication
Type & Material U, UG, KG, KM, KD, KF,
and others AG, AM,
UW, UF, UB, UCS, UNF, KR, KE, KT, KS
AD, AF, AR, AI, AT,
UCI, UCD, UHT, ULT
AS
Welding and Different types with butt Extensive Butt welds and
Fabrication welds and others use/requirement of extensive use of
butt welds and full other construction
penetration welds methods such as
including non threaded, layered,
pressure wire-wound,
attachment welds interlocking
stripwound and
others
Symbols :
t = min. required thickness
P = internal design pressure
R = inside radius of shell
S = max. allowable stress value (Sec II D)
E = joint efficiency (UW-12)
Cylindrical Shells (UG-27)
PR SEt
t
or
P
SE 0.6 P R 0.6t
PR 2SEt
t or P
2SE 0.2 P R 0.2t
Based on Outside Diameter (Appendix 1-1)
PR0 or 2SEt
t P
2SE 0.8P R0 0.8t
4 SEt cos
t
PD or P
4 cos ( SE 0.4 P ) D 0.8t cos
Table 1-4.1
Values of factor K
(Use nearest Values of D/2h; Interpolation
Unnecessary)
Ellipsoidal Heads (UG-32) (Appendix 1-4)
(Continued)
t/L 0.002
Inside Depth = Inside diameter
PD 2 SEt
t or P
2SE 0.2 P D 0.2t
PDK 2 SEt
t OR P
2SE 0.2 P KD 0.2t
PD0 K 2SEt
t OR P
2 SE 2 P( K 0.1) KD0 2t ( K 0.1)
1 D
2
Where K 2
6 2h
Torispherical Heads (UG-32) (Appendix 1-4)
Table 1-4.2
Values of factor M
(Use nearest Values of L/r; Interpolation Unnecessary)
Torispherical Heads (UG-32) (Appendix 1-4)
(Continued)
t/L 0.002
Knuckle radius = 6% of inside crown radius
Inside crown radius = outside diameter of skirt
0.885PL SEt
t or P
SE 0.1P 0.885L 0.1t
Where minimum tensile strength > 70,000 psi
PLM 2 SEt
t or P
2 SE 0.2 P LM 0.2t
PL0 M 2 SEt
t or P
2 SE P( M 0.2) ML0 t ( M 0.2)
1 L
Where M 3
4 r
Hemispherical Heads (UG-32) (Appendix 1-4)
t 0.356L, P 0.665SE
PL 2 SEt
t or P
2 SE 0.2 P L 0.2t
20 103 0.4536
S 2
14. 062 Kg / mm 2
( 25 .4 )
Total Pressure at Bottom Tan line P = Internal Pressure + Liquid Pressure
Liquid Pressure = *g*h
= 1200 x 9.81 x 4
= 47088 N/m
kg m
=47088/9.81x1000000 Kg/mm 47088 2
= 0.0048 kg/mm m sec 2
so, Total Design Pressure P= 0.12+0.0048 = 0.1248 kg/mm
Sample Problem (Continued)
13.13 3
16.13mm
1 D 1 2506
2 2
K 2 2
Factor K 6 2h 6 2 628
1mm
Sample Problem (Continued)
Required Thickness at top
PDK
t C
2 SE 0.2 P
0.12 2506 1
3
2 14.062 0.85 0.2 0.12
15.59mm
Sample Problem (Continued)
Required thickness
PL 0.1263 1253
t C 3
2 SE 0.2 P 2 14.062 0.85 0.2 0.1263
9.63mm
Design for External Pressure
and compressive stresses
Compressive forces caused by dead weight, wind, earthquake,
internal vacuum
Can cause elastic instability (buckling)
Vessel must have adequate stiffness
Extra thickness
Circumferential stiffening rings
(5) All category A and D butt welds with joint efficiency [of full
radiography]
(a) Cat. A and B butt welds of vessel sections or heads
shall be of type (1) or (2).
(b) Cat. B or C butt welds (not including those in nozzles
except as required above) which intersect Cat.A butt
welds or connect seamless vessel sections or heads
shall meet spot radiography requirement.
(7) UT may be substituted for closing seam if RT is not possible.
Part UW (Continued..)
UW-11 - Radiographic Examination
(b) Spot Radiography
- Butt weld joints of type (1) or (2) which are not required to be
fully radiographed.
-If spot radiography is specified for entire vessel, radiography
is
not required of Cat B and C butt welds in nozzles that exceed
neither 10 size not 29 mm thickness
(c) No Radiography
- No radiography is required when vessel is designed for
external
pressure only or where joint efficiency is as per table UW-12
(C)
Part UW (Continued..)
UW-12 - Joint Efficiency
Heads Attached to
Shells
Part UW (Continued..)
UW-13 Attachment
Detail
Heads Attached to
Shells (continued..)
Part UW (Continued..)
UW-13 Attachment
Detail
Heads Attached to
Shells (continued..)
Part UW (Continued..)
UW-13 Attachment
Detail
Attachments of
Pressure Parts to
flat plates
Part UW (Continued..)
UW-13 Attachment Detail
Attachments of Pressure Parts to flat plates
(Continued..)
Part UW (Continued..)
UW-13 Attachment Detail
Pressure Parts with butt welded hubs
Part UW (Continued..)
UW-16 Nozzle welded to shells
Part UW (Continued..)
UW-16 Nozzle welded to shells (continued)
Part UW (Continued..)
UW-16 Nozzle welded to shells (continued)
Part UW (Continued..)
UW-16 Nozzle welded to shells (continued)
Subsection C -Requirements pertaining
to Classes of Materials
Part UCS
Impact Test
Exemption
Curve
Part UCS (Continued)
Low Temperature Operations
UCS-66 -Materials
-General Notes on Assignment of Materials to Curves: