UNIQUE INDUSTRIAL HANDLERS

PVT.LTD.
UNICRANE
Plant- I : E-77, MIDC, AMBAD, NASHIK
Plant-II : E-66, MIDC, AMBAD, NASHIK
Plant-III : GONDE DHUMALA

Welcome to Unique Industrial Handlers Pvt.Ltd.

Unique Industrial Handlers Pvt. Ltd. is now in the 28 th year of
its existence. We have more than 2000 cranes operating in all
sectors of industry in India. Every year the Company adds to
its vigour and dynamism. It continually improves its products
and broadens its horizons.

Adopting the latest trend and development globally,

we bring innovative solution to build
2 Track Portal Box Traverser
UNIQUE INDUSTRIAL HANDLERS PVT.LTD.

ASSOCIATION WITH
INDIAN RAILWAYS

UNIQUE ASSOCIATION WITH RAILWAYS COMMENCED

IN 1984
& UNIQUE IS NOW AN ESTABLISHED SUPPLIER OF
CRANES,
TRAVERSERS & COACH WASHING PLANTS TO INDIAN
RAILWAYS.

Almost a decade ago, In its drive to modernize,

C.O.F.M.O.W. (Central Organisaton Of Modernisation Of
Workshop) called upon Unique to design and supply its first
UNIQUE INDUSTRIAL HANDLERS PVT.LTD.

EQUIPMENTS
SUPPLIED

UNIQUE UNVEILED INDIAS FIRST COACH WASH PLANT.

THE FIRST OF ITS KIND IN INDIA, AT FULL CAPACITY THIS PLANT CAN
CLEAN UP TO EIGHTY COACHES A DAY.
 UNIQUE INDUSTRIAL HANDLERS PVT.LTD .

COACH BEING WASHED THROUGH

UNIQUE HAS BEEN AN ARDENT SUPPORTER AND PARTNER TO THE INDIAN RAILWAYS
FOR MORE THAN THIRTY YEARS. WITH PLANS TO INSTALL MANY MORE SUCH
AUTOMATIC COACH WASH PLANTS. UNIQUE SEES THIS AS A BEGINNING OF A NEW
PRODUCT FOR RAILWAYS.
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
UNICRANE

POSITIVE FEATURES OF UNIQUE PORTAL BOX

TRAVERSER
STRUCTURAL ADVANTAGES
ENHANCED SAFETY
IMPROVED PERFORMANCE OF COMPONENTS
 UNIQUE INDUSTRIAL HANDLERS PVT.LTD .

Goliath Crane for handling Rails in a

Railway Workshop
 UNIQUE INDUSTRIAL HANDLERS PVT.LTD .

Two Cranes in tandem handling a Locomotive with lifting tackle also

supplied by us.
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
why truss bridge in old era &
UNICRANE
Box bridge in modern era
NOTICE THAT BRIDGE IS BUILT FROM STRUCTURAL
MEMBERS BUILT BY RIVETTING & CONNECTED BY PINS

A truss can be assembled from small easily handled and transported

pieces & site can be pin connected or bolted. Additional stresses may
develop which can be minimized by careful realignment during
assembly re-assembly
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD
STRESS FLOW .
DIAGRAM OF IDEAL
UNICRANE

TRUSS.
TO UNDERSTAND THE IMPORTANCE OF CONCENTRICITY OF MEMEBRS AT
EACH JOINT
FOR DESIGNING TRUSS THE BASIC ASSUMPTION IS THAT
ALL FORCES WILL BE CONCENTRIC AT EVERY JOINT SO
RESULTANT FORCE AT EVERY CONNECTION IS ZERO

TOP CHORD IS IN COMPESSION AND BOTTOM CHORD ISIN

TENSION .
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
WHY PORTALS?
UNICRANE
COMPONENTS OF PORTAL TRUSS
STRUCTURE.

Portal consists of two column and cross beam rigidly

connected, either by bracing or by a hunched welded, to
sustain bending moment at the joints.
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
why truss bridge in old era &
UNICRANE
Box bridge in modern era
Difficulties encountered in RE-ALIGNING THE MEMBERS FOR REASSEMBLY AT
SITE OF BOLTED STRUCTURAL MEMBERS OF TRUSS BRIDGE WERE resolved by
now using welding technology FOR BUILDING LARGE BOX GIRDERS transported
TO SITE IN ONE SINGLE PIECE - making installation work very easy ALONG WITH
OTHER BENEFITs, discussed in next slide
 UNIQUE INDUSTRIAL HANDLERS
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UNICRANE
STRUCTURAL ADVANTAGES OF BOX GIRDERS
CONSTRUCTION FOR TRAVERSER
IMPROVED TORSIONAL RIGIDITY WITH
REDUCED CHANCES OF FATIGUE FAILURES
WIDE TOP & BOTTOM FLANGES ALLOW
LARGE SPAN TO DEPTH RATIO, IMPROVING
VISIBILITY (CLEAR VIEW TO) /
COMMUNICATION BETWEEN OPERATOR /
OPERATING PERSONNEL
BETTER APPEARANCE
TRANPORTATION POSSIBLE IN SINGLE PIECE
It will be interesting to notice that
TO TAKE BENFIT OF IMPROVED TORSIONAL RIGIDITY OF CLOSED BOX
CONSTRUCTION, TRUSS BRIDGE WITH SPAN > 12M ARE NOW BUILT BY
HOLLOW TUBES / LARGER SPANS BUILT BY USING FABRICATED BOX.
BOX GIRDERS CONSTRUCTION IS MORE ATTRACTIVE FOR SPANS < 30M, IN
VIEW OF BETTER APPEARANCE / CONVENIENCE IN TRANPORTATION &
MINIMISED MEMEBRS RE-ASSEMBLY AT SITE.
 UNIQUE INDUSTRIAL HANDLERS
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UNICRANE

NOTICE
USE OF HOLLOW BOX (TUBES) /
BOX CONSTRUCTION
FOR TOP CHORD &
IMPROVED ACCESS FOR
WHEEL MAINTENANCE
SYSTEM NOT PREFERRED TO
BE REPEATED BEACAUSE OF
WALKWAY HURDLES, FRAME
MEMBERS BLOCK VIEW OF
OPERATOR & TOO MANY
JOINTS / WELD FOR
REASSEMBLY AT SITE.
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
UNICRANE

MAIN LIMITATIONS OF TRUSSED TRAVERSERS

HEIGHT OF DECK AT THE ENTRANCE OF TRAVERSER IS TO BE LIMITED TO ALLOW

THE COACHES TO ENTER TRAVERSER WITHOUT INTERFERENCE WITH TRAVERSER
STRUCTURE. THIS RESULTS IN COMPARATIVELY WEAK PORTAL CROSS BEAMS / WEAK
RIGID CONNECTION BETWEEN BEAM & VERTICAL POST.

RIGID CONNECTION OF DECK WITH BOTTOM CHORD RESULTS IN TRANSFFER OF

HEAVY BENDING MOMENT TO TRUSS (AS PORTAL COLUMN BECOMES A PART OF TRUSS).
THE LOAD GETS TRANSFFERED TO TOP CHORD AT SUPPORT POINT

DUE TO SIZE (HEIGHT) OF TRUSSED STRUCTURE IT IS NOT POSSIBLE TO TRANSPORT

THE ASSEMBLED STRUCTURE. DURING RE-ASSEMBLY AT SITE MEMBERS MAY BE
MISALIGNED DUE TO DAMAGE (BENDS) TO TRUSS MEMBERS (WHICH ARE
COMPARATIVELY SLENDER) DURING THE TRANSIT.

THIS RESULTS IN UNPREDICTABLE ADDITIONAL STRESSES

 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD
TORSIONAL RIGIDITY . BOX TRAVERSER
PORTAL
UNICRANE Due to the high torsional rigidity, box girders are a very
convenient solution for Cranes and Traverser - subjected
to lateral forces as a result of acceleration, braking or
bumping of on the end stop. The advantage is
associated with a higher natural frequency of torsional
vibration of the deck avoiding an interaction with the
fundamental mode corresponding to vertical vibrations
(flexure mode). The risk of flutter instabilities is thus
eliminated.

Additional Torsional Load

by cantilever Cabin
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
UNICRANE
WHY PORTALS FOR TRUSSED BRIDGE
LONGITUDINAL TRUSSES ARE WEAK IN LATERAL DIRECTION.
TO IMPART TORSIONAL STABILTIY AGAINST WIND / EARTHQUAKE / LATERAL LOADS
DUE TO CANTILEVER CABIN, ACCELERATION & BRAKING OF MOVING BRIDGE AND
BUMPING OF BRIDGE AGAINST END STOPS PORTALS PROVIDED, WHEN BOTTOM
CHORD IS COMAPRATIVELY WEAK / NEAR THE SUPPORT POINT OF LATERAL FRAME.
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
WHETHER PORTALS NECESSARY FOR BOX TRAVERSER?
UNICRANE
AFTER CONSTRUCTING MORE THAN 400 BOX GIRDERS FOR CRANES (A MOVING
BRIDGE), UNIQUE HAS ACQUIRED EXPERTISE IN DESIGN AND MANUFACTURING
TO BUILD BOX GIRDERS WITH INNOVATIVE SOLUTIONS, UP TO 60M SPAN WITH
TORSIONAL STABILTIY AGAINST LATERAL / LONGITUDINAL FORCES.

LARGE SPAN BOX GIRDER GOLIATH CRANE Electrical Panels installed inside the Girder
WITH BOX GIRDERS CONNECTED AT ENDS
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
WHETHER PORTALS NECESSARY FOR BOX TRAVERSER?
UNICRANE

BOX GIRDERS ARE BUILT WITH TORSIONAL STABILTIY AGAINST LATERAL /

LONGITUDINAL FORCES & CANTILEVER LOAD OF LIGHT WEIGHT CABIN.

Electrical Panels installed inside the Girder

55 T Box Girder Traverser at Bombardier Box Girder Traverser under Assembly
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
WHY PORTALS BOX TRAVERSER?
UNICRANE
PORTALS IMPROVES TORSIONAL STABILTIY AGAINST LATERAL /
LONGITUDINAL FORCES OF MOVING BRIDGE WITH LARGE CABIN
WITH HEAVY MACHINERY IN THE CABIN

Electrical Panels installed inside the Girder

80 T PORTAL Box Girder Traverser
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
UNICRANE
ENHANCED SAFETY

TRAVERSER LONGITUDINAL FRAME

BLOCK OPERATORS VIEW

OPERATING PERSONNEL ARE

REQUIRED TO STAY OUT SIDE
THE TRAVERSER FOR SIGNALLING

OPERATING PERSONNEL NEED TO

WALK FAST TO REACH THE OTHER
END BEFORE COACH REACHES THE
END TO CONTINUE SIGNALLING
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
UNICRANE
ENHANCED SAFETY
Un-obstructed view to operator / clear hurdle free walkway (green strips)

OPERATING PERSONNEL MAY CONTINUE

TO WALK ON LEADING SIDE (GREEN STRIP
OR ON TOP OF BOX GIRDER) CONVENINETLY
WITH COACH & CONTINUE SIGNALLING
 UNIQUE INDUSTRIAL HANDLERS PVT.LTD .

Multi track Traverser at Railway Workshop

2 Track Portal Box Traverser also will have same level of unobstructed
view / walk way clear of hurdles
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
CENTRAL L.T. DRIVE WITH OPEN GEARS
UNICRANE

L.T. DRIVE MACHINERY INSTALLED IN CABIN

 UNIQUE INDUSTRIAL HANDLERS
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CENTRAL L.T. DRIVE WITH OPEN GEARS
UNICRANE

DRIVE TRANSMITTED THROUGH LONG SHAFTS SUPPORTED ON PEDESTALS & CONNECTED BY

COUPLING SYSTEM NEEDS MANY COMPONENTS RESULTS IN INCREASED MAINTENANCE
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
UNICRANE
TWIN DRIVE L.T. WITH GEARED MOTORS

COMPACT & MODULAR

L.T. DRIVE

A COMPOSITE UNIT
WITH GEARBOX, MOTOR
& IN-BUILT DISC BRAKE

JUDIOUS SELECTION OF
REPUTED & RELIABLE
MAKE GEARED MOTOR
ELIMINATES FAILURES /
REDUCES MAINTENANCE
& ALSO IMPROVES
TORSIONAL STABILITY
AS HEAVY MACHINERY
IN CABIN ARE
TRANSFFERED
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
UNICRANE
Vertical Open Conductor System

Copper is efficient conductor of electricity. But it is

dangerous from safety point of view as broken wire with
supply on may fall on personnel working around.
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
UNICRANE
Vertical Open Conductor Angle Iron System

Safe but has low conductivity

Unique now install compact shrouded copper DSL System

resulting in reduced mast height - improved safety
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
UNICRANE
PORTAL BOX 2 TRACK PIT TRAVERSER
(REMOTE CONTROLLED)
WITH GENERATOR ON TRAVERSER PLATFROM
(TO ELIMINATE USE OF DSL SYSTEM)
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
UNICRANE
PORTAL BOX TRAVERSER
READY TO TRAVEL
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
WHEELS WITH ROTATING DONT BREAKDOWN
UNICRANE MAINTENACE. BOLTED COVERS PROVIDED FOR EASY
ACCESS TO WHEELS.
 UNIQUE INDUSTRIAL HANDLERS
PVT.LTD.
UNICRANE
TWO PIECE TONGUE ADAPTABLE TO BRIDGE
OVER
LEVEL DIFFERANCE
RESULTING IN INCREASED STRUCTURAL LIFE