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batteries
Presented by
1) J. PRAVEEN NAYAK (13021A2509)
2) K.NIRANJAN
(13021A2506)
RAW MATERIAL-coal blend
PRODUCT -Coke with 1-3% volatile
matter.
BY-PRODUCT -Raw coke oven gas.
Coal is used in the form of coke to serve as
a heat source.
TYPES OF COAL:
1.Coking coal
2.Non-coking coal
The different coking coals used in VSP are:
M.C.C - Medium coking coal
BENGAL, BIHAR
I.C.C - Imported coking coal
AUSTRALIA
I.S.S.A.C - Imported coking coal
AUSTRALIA
SOFT - Imported coking coal
AUSTRALIA
MOISTURE CONTENT
MEDIUM COKING COAL :25-28%
ISSAC :23-25%
SOFT :30-34%
ASH CONTENT
MEDIUM COKING COAL :17-22%
ISSAC :8-10%
SOFT :8-10%
COKE:
It is a strong porous hard mass that
is obtained by heating of the coal in the
absence of air at high temperature.
CARBONIZATION OF COAL:
Heating of coal in the absence of air at
high temperatures to produce residue coke,
coke oven gas is called CARBONISATION OF
COAL or DESTRUCTIVE DISTILLATION.
Coal is converted into coke by high
temperature carbonization in the ovens of
the battery.
There are 3 batteries working and the
BATTERY-1 - 06/09/1989
BATTERY-2 - 31/10/1991
BATTERY-3 - 30/07/1992
BATTERY
CONSTRUCTION:
length of the battery-100 mts.
It consists of rectangular chambers
length -16mts.
high -7mts .
width -0.14mts.
Each chamber has removal door ends.
On the roof there are metal lids for the sake of
charging purpose.
The width of the coke discharge side is slightly
more than the pusher side for easy transport of
coke outside.
Heating flues are arranged in the walls
between the ovens.
There are regenerators underneath the battery.
The oven walls are lined with silica bricks of
high thermal conductivity.
There is no shrinkage in the refractory walls.
These bricks ensure long life. All doors are
sealed with refractory clay and water mixture.
Battery has 4 machines:
1.Pusher car
2.Charging car
3.Door extractor car
4.Loco car
PROCESS:
Coal is transported from coal preparation plant
to coal tower above the battery.
A charging car travels on the battery and under
Heating walls- 68
No of vertical flues - 32