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MAE 343
Intermediate Mechanics of Materials
Xingbo Liu
Office: ESB 509
Phone: 293-3339
Email: Xingbo.Liu@mail.wvu.edu
"January 28, 1986,11:38:00 a.m. EST. First Shuttle liftoff scheduled from
Pad B. Launch set for 3:43 p.m. EST, Jan. 22, slipped to Jan. 23, then
Jan. 24, due to delays in mission 61-C. Launch reset for Jan. 25 because
of bad weather at transoceanic abort landing (TAL) site in Dakar,
Senegal.... Explosion 73 seconds after liftoff claimed crew and vehicle.
Cause of explosion was an O-ring failure in right SRB. Cold weather was
a contributing factor."
High Temperature
High Pressure
Corrosive
Long-term
Mechanical & Aerospace Engineering
West Virginia University
Turbine Materials
http://www.youtube.com/watch?v=5DdwgJ5qOzY&e
Materials Science
Properties
Composition
Processing
Microstructure
Classification of Materials
Metals
Polymers Ceramics
Composites
Classes of Materials
Metals Polymers
Iron and Steels PE
Aluminum and Alloys PMMA
Copper and Alloys Nylon (PA)
Nickel and Alloys PS
Titanium and Alloys PU
PVC
Ceramics and Glasses PET
Alumina PEEK
Magnesia EP
Silica NR
Silicon Carbide Composites
Silicon Nitride GFRP
Cement and Concrete CFRP
Classes of Property
Economic Price and availability
Recyclability
Mechanical Modulus
Yield and tensile strength
Hardness
Fracture toughness
Fatigue strength
Creep strength
Damping
Aesthetic Color
Texture
Feel
Metals
Iron
Iron was the third of the prehistoric
materials ages (stone, bronze, iron).
Iron began to be used once furnaces
could be made hot enough to melt iron.
Iron quickly became the metal of choice
because of its abundance in the earths
crust.
Iron however has two major problems:
1) Corrosion
2) Brittleness
These problems are partially overcome
by alloying iron to make steel
Steel
Steel is an alloy consisting mostly of iron, with a
carbon content between 0.02% and 1.7 or
2.04% by weight (C:100010,8.67Fe),
depending on grade. Carbon is the most cost-
effective alloying material for iron, but various
other alloying elements are used such as
manganese and tungsten.[1] Carbon and other
elements act as a hardening agent, preventing
dislocations in the iron atom crystal lattice from
sliding past one another. Varying the amount of
alloying elements and form of their presence in
the steel (solute elements, precipitated phase)
controls qualities such as the hardness, ductility,
and tensile strength of the resulting steel. Steel
with increased carbon content can be made
harder and stronger than iron, but is also more
brittle. The maximum solubility of carbon in iron
(in austenite region) is 2.14% by weight,
occurring at 1149 C; higher concentrations of
carbon or lower temperatures will produce
cementite. Alloys with higher carbon content
than this are known as cast iron because of their
lower melting point.[1]
Mechanical & Aerospace Engineering
West Virginia University
Steel
Aluminum (Aluminium)
Aluminium or aluminum is a silvery and ductile member of the poor metal group of chemical elements. It has the symbol Al; its
atomic number is 13.
Aluminium is found primarily in bauxite ore and is remarkable for its ability to resist corrosion (due to the phenomenon of
passivation) and its light weight. Structural components made from aluminium and its alloys are vital to the aerospace industry
and very important in other areas of transportation and building.
Aluminum
SuperAlloys
What is a Ceramic?
My name is Bond..
CHCH2 Poly(propylene)
n
CH3
CHCH2 Poly(styrene)
n
Poly(ethylene-terephtalate)
CO COO(CH2)2O
n
Conformation of Polymers
Amorphous thermoplastic
Semi-crystalline thermoplastic
Crosslinked thermoset
Mechanical & Aerospace Engineering
West Virginia University
PA PE PP UP-GF
PBT+PC PVC ABS PPO
PBT ABS+PC POM OTHERS
PMMA PUR
Elastomers
Entropy springs
Lightly crosslinked
Typically non-linear elastic
Polyethylene
Polyethylene is classified into several different categories based mostly
on its density and branching. The mechanical properties of PE depend
significantly on variables such as the extent and type of branching, the
crystal structure, and the molecular weight.
Ultra high molecular weight polyethylene (UHMWPE)
Ultra low molecular weight polyethylene (ULMWPE - PE-WAX)
High molecular weight polyethylene (HMWPE)
High density polyethylene (HDPE)
High density cross-linked polyethylene (HDXLPE)
Cross-linked polyethylene (PEX)
Medium density polyethylene (MDPE)
Low density polyethylene (LDPE)
Linear low density polyethylene (LLDPE)
Very low density polyethylene (VLDPE
Polyethylene is one of the most widely used polymers because of its cost and
versatility.
Composite Materials
Polymer matrix Metal matrix Ceramic matrix
composite composite composite
(PMC) (MMC) (CMC)
Homework
http://www.wvusoftmatter.blogspot.com/
http://www.whystudymaterials.ac.uk/students/fun/cardgame/cardgame.asp