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Chemical machining
Local melting of material by suitable diluent.
Chemical machining
1 base material,
2 mask,
3 holes carved out of
mask,
In the place of holes the
material is melted by
influence of diluents.
Material machinability
Four groups of materials by chemical machinability:
Mask undercutting
Speed of outline in homogenne material is the same
in all directions. Rate of undercutting is
approximately the same as depth of outlining.
Mask undercutting
Chemical clipping,
chemical milling (deeping),
Chemical engraving
chemical sharping,
Chemical polishing,
Machining by active substance,
Photochemical machining,
termic removing of burrs.
Chemical clipping
Thin plates,
Completely component is sinking,
Small, shape difficult components
Example:
Plotters of shavers
Chemical milling
Accuracy shaping of difficult big shape surfaces.
Speed of removing is moving round 0,025 mm/min.
Originated undercutting, is necessary to speculate
with undercutting in the mask production.
Dimensions accuracy is given by thickness of
removing layer. Roughness is between Ra=0,75 to
Ra=3,8.
Chemical milling
Using of chemical milling:
aerial and cosmic industry local releasing
of casts and forgings of light and high
strength alloys,
Photochemical machining
Mask is created by photographic kind.
Using in production:
Masks of TV set and screening,
Code disks,
Optical divider,
gasket,
Ornamental object,
Semiconductor components.
Photochemical machining
Photochemical machining
Advantage of photochemical machining: