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Welcome
OMRON
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Advanced Industrial Automation
OMRON
OMRON component subdivision

Industrial Components
Electromechanical relays
Timers and counters
Programmable relays
Level controllers
Limit switches
Push buttons
Low voltage switch gear
Temperature and process
controllers
Solid-state relays
Panel indicators
Power supplies
Automation & Drives

Program. Logic Controller
Network systems
HMI terminals
Inverters
Servo systems
Software
Sensing & Safety

Photoelectric sensors
Displacement sensors
Vision systems
Safety sensors
Safety switches
Safety relays
Proximity sensors
Rotary encoders
Pressure sensors
OMRON
Contents of the training

Automation & Drives
Contents of the training:
Introduction: PLC
Overview OMRON PLC range
CJ1M
Software
CX-programmer V3.0
PLC-Basic Hands-On Training
Building up an Project
PLC-Advanced Hands-on Training
OMRON
Functionality
Overview PLC range
CS1
C200HE/HG/HX
CQM1H
CJ1
SRM1
CPM2C
CPM2A
CPM1A
ZEN
34
100 120
140
256
512
1184
2560
5000
I/O
OMRON
CPM PLC family
Relay or transistor outputs

Various peripheral devices
4 types of interrupts
High-speed counter integrated
Networking:
Compobus-S (remote I/O)
Compobus-D (DeviceNet)
Profibus (slave)
Super compact, high
functionallity Micro
PLC
CPM2C
CPM1A
The Micro PLC, standard
for most of the basic
applications
CPM
High functionality Micro
PLC fully compatible with
CPM1A
CPM2A
OMRON
CPM1A Family
CPUs with 10, 20, 30 and 40 I/O

Expandable to 100 I/O
2 KW program memory
1KW data memory
150 instructions
1 port (peripheral)
1 counter for counting to up to 5 KHz
2 pulse generators, up to 2 KHz
frequency
OMRON
CPM2A Family
CPUs with 30, 40 or 60 I/O

Expandable up to 120 I/O
4 KW Program memory
2KW Data memory
185 instructions
2 ports
(Peripheral and RS232)
1 counter, 20 KHz range
4 counters for up to 2 KHz
2 pulse outputs, 10 Khz
OMRON
CPM1A/2A adding I/O
CPM1A-10
CPM1A-20
No-expansion
CPM1A-30
CPM1A-40
CPM2A-20
CPM2A-30
CPM2A-40
CPM2A-60
Max. 3 modules extra
I/O Inputs:
I/O Outputs:
0.00 9.15
10.00 19.15
OMRON
CPM I/O example
CPM2A 40 I/O
CPM expansion 20 I/O
24 digital inputs
16 digital outputs
12 digital inputs
8 digital outputs
0.00 0.11
1.00 1.11
2.00 2.07
3.00 3.03
10.00 10.07
11.00 11.07
12.00 12.07
CQM PLC family
CPUs
OMRON
Modules
Inner boards
Communications
OMRON
CQM PLC family
Modular system configuration

No need for racks
256/512 I/O points maximum
15 Kw Program memory max.
Up to 12.000 data memory registers
Built in all CPUs :
16 built-in digital inputs
4 counting/interrupt inputs
1 counter, 5 Khz
1 or 2 comunication ports
CQM PLC family
CQM1H modules
Variety of Digital and
Analogue I/O
Temperature control
Linear sensor module
Remote I/O master, fieldbus
masters
CQM1H inner boards

Counters, Encoders, Pulse drivers, Analogue,
Communications...
OMRON
CQM1H expansion
OMRON
CQM1H expansion
OMRON
OMRON
CQM1H - bits and memory

Input bits
000.00 015.15
Output bits
100.00 115.15
Work bits
016.00 089.15
116.00 189.15
216.00 219.15
224.00 229.15
Special bits
244.00 255.07
Temporary bits
TR0 TR7
Holding bits
HR00.00 HR99.15
Auxiliary bits
AR00.00 AR27.15
Link bits
LR00.00 LR63.15
Timers / counters
TIM/CNT 000 - 511
Data memory
DM0000 DM3071 (CPU 11/21) / DM6143 (CPU 51/61)

DM6144 DM6655 (read only)
EM0000 EM6655 (CPU 61)
Interrupts
000.00 000.03
Max 256 I/O CPU11/21

Max 512 I/O CPU51/61
CPU settings
Holds on power failure
/!\ Mixed
4 interrupts sequence
OMRON
CQM1H networking
Controller link
CompoBus/D (Slave)
AS-I Bus (Master)
NT Link, Host Link,Modem..
CompoBus/S (Master)
Protocol Macro, Modbus (Master)
CS1 PLC family - Hardware

Modular system configuration
Standard Nine types of CPU
Back-planes for CPU & expansion
2, 3, 5, 8 and 10 slots
(max. 7 pcs. 12 meter
special up-to 50meter)
C200H power supply
units
C200H expansion
back-planes usable
(max. 3 pcs.)
Number of Special I/O
units
Communication
Inner boards
OMRON
CS1 Family Data storage
Comments stored in the PLC

Easy backup of the program
Flash-memory card: 8, 16, 32, 48, 64MB
Process values recording from the ladder
Data file management
program files
I/O memory files
system parameters files
OMRON
CS1D
OMRON
OMRON
CS1D Risk Management
Risk Management is essential in systems

requiring a high level reliability.
Every system is subjected to malfunction
PS
PS
CPU
Duplex unit
CPU
CLK
Expansion
I/O Rack
PS
PS
Expansion
I/O Rack
PS
PS
CLK
Duplexing functions:
Double power supply (main and expansion rack)
Double CPU
Double Network cards
Hot swapping of all units
without powering down the system
(CPU, power supply and normal I/O units
But ALSO network and special I/O units)
I/O
When is this a significant problem?

24 hour system that can not be stopped
Extremely high starting-up costs
Unexpected stops can lead to disasters
e.g. toxic spills, explosions
CS1D Hot-standby
OMRON
CS1D redundant network
OMRON
CS1 Allocating I/O Units
OMRON
CJ1 PLC family
OMRON
Fast, Compact, Seamless
Introducing the new CJ1
OMRON
A SMALL PLC in size, but it is not a MICRO

PLC size and capability no longer go hand-in-hand!
The CJ1 features:
High speed CPUs (40 and 20ns): 20ns is 3 to 5 times faster than typical midsized CPU. (e.g. C200H series)
Control up to 2560 Local I/O: Typical of the mid-sized PLC category.
Industry leading networking: Omrons FINS protocol routes data across
networks.
Compact size: Free up panel space without sacrificing performance!
The CJ1 is a mid-sized PLC in a micro-sized package.
OMRON
In fact the Omron CJ1 is a CS1 in a smaller package.

Released in 1999, the CS1 is and will remain Omrons mid-sized PLC
and leading technology platform.
2/3 of the
Footprint
2/3 the
Panel Depth
1/3 Total
Panel
Volume
How is the CJ1 possible?
OMRON
Advances in printed circuit board design More efficient layout.
New component technology Lower energy requirements.
Surface mounted PCB technology Better heat dissipation.
New processors Faster and more energy efficient.
CJ1 Features - Flash Memory Cards
OMRON
16 to 64 MB flash cards available.

Store PLC programs and transfer to/from PLC memory.
Log data into the card for manual or network retrieval.
Access the flash card from CX-Programmer it appears as another PC drive.
Use FTP to store non-PLC related files on the flash card.
CJ1 Features - Communications
Ethernet
Controller Link
DeviceNet
CompoBus/S
Single Port Multiple Access
Protocol Macro
OMRON
OMRON
CJ1 Features - Communications

Programming &
Debug Tool
SCADA
Protocol Macro:
Non-Omron Serial Devices
MESSAGE BOARD
Ethernet
CLK
PCI Board
Flash
Memory
Ethernet
Host Link
Controller Link
DeviceNet or CompoBus/S
Omron
Touch Screen
Programming/Diagnostic
Software
Single Port Multiple Access

CJ1G/H Features Layout Flexibility
OMRON
CPU Rack
Rack mounted PLCs come with

fixed number of slots available.
CJ1 is more flexible.
Eliminating the rack eliminates

module width restrictions.
Smaller modules up to 10 can
be joined by the CJ1 through
plane
Expand up to 4 racks of I/O

and communications 40 total
modules (2560 local I/O)
Expansion 1
Expansion 2
Expansion 3
TOTAL EXPANSION BUS LENGTH = 12 meters

0.3, 0.7, 2.0, 3.0, 5.0, 10.0, 12.0 meter cables available
CJ1M - series
OMRON
CJ1M new CPUs
Fast! Small! Seamless!

Expands the CJ1 family to the small scale control area (CQM1H)
CJ1M memory map, instructions and I/O with CJ1G/H compatible
6 NEW CPUs:
.CJ1M-CPU11 (5Ksteps)
CJ1M-CPU12 (10Ksteps)
OMRON
OMRON
CJ1M - features
.CJ1M-CPU11 (5Ksteps)
Peripheral port
RS232C
Memory card interface
Just 31mm wide
31
16 I/O on the CPU

- 10 inputs
- 6 outputs
Interrupt functions 4 points
Build-in positioning functions
- pulse output 100kHz, 2 axes
- counter function
Phase differ. 50kHz, 2 axis
Single phase 100kHz, 2 axis
OMRON
CJ1M Capacity compared to

User Memory Capacity
CJ1G/H
CJ1M
20 K
120 K steps
15 K
CQM1H
Data Memory Capacity

CJ1G/H
CJ1M
CQM1H
32 K
12 K
50% volume reduction
256 K words
OMRON
CJ1M Expansion compared to

Maximum Number of I/O bits
CJ1G/H
2560
640
CJ1M
512
CQM1H
Maximum Number of Connectable Units

CJ1G/H
40
20
CJ1M
CQM1H
11
Up to 10 I/O units can be placed on a
CJ1M-CPU.
A expansion rack can be added to the
CJ1M-CPU13 & CJ1M-CPU23
OMRON
CJ1M Speed compared to

Execution Time (Basic Instruction)
CJ1G/H
20 ns
CJ1M
100 ns
375 ns
CQM1H
Execution Time (Special Instructions)
0.04 s
CJ1G/H
CJ1M
0.3 s
17.7 s
CQM1H
CJ1M is 59 times faster!!!
OMRON
CJ1 PLC System set-up

CJ1-Power
Supply
CJ1-CPU
CJ1-I/O
Control Unit
Max 12 m
Memory Card
CJ1-Power
Supply
Basic I/O
Special I/O
CPU-Bus I/O(*)
Interrupt units(*)
Max 10 Units
I/O Connecting Cable
CJ1-I/O
Interface Unit
Basic I/O
Special I/O
CPU-Bus I/O
End-Cover
Max 10 Units
WARNING
End-Cover
(*) Place CPU-Bus Units and I/O-Interrupt units

next to CPU (5 left slots)
OMRON
CJ1 PLC - Hardware

3 groups of CJ1-Units
CPU Bus Units
Basic I/O Units
Special I/O Units
CIO 0000 to CIO 0079

(8 , 16 , 32 or 64 points)

(Refresh area :10 words/unit)

(Refresh area : 25 words/unit)
D20000 to D29599
(Setup area : 100 words/unit)
D30000 to D31599
(Setup area : 100 words/unit)
Special I/O unit number

(40 Units maximum)
CPU Bus unit number

(16 Units maximum)
OMRON
CJ1 - I/O channel assignment
I/O word
000
IN
16
001 002
006
003 004 005 007
OUT IN OUT
16 16 16
IN
16
IN
16
IN
32
008
009
010
011
OUT
64
OMRON
IN
16
Reserved
000
Reserved
I/O word
006
001 002 003 004 005 007
008
009
010
011
OUT IN OUT
16 16 16
IN
16
IN
16
IN
32
OUT
64
OMRON

000
CIO word
IN
16
003
IN
16
007
OUT
16
001 002
OUT
16
IN
16
004 005 006
OUT
16
IN
16
OUT
16
008 009 010
IN
16
OUT
16
IN
16
OMRON
CPU
BUS
Special
I/O
Special
I/O
000
002
001
003
004
005
006
007
008
009
010
00
00
01
IN
16
1500
1524
2000
2009
OUT
16
OUT OUT
16
64
2010
2019
IN
64
CX-programmer V3.0
OMRON
CX-Programmer V3.0 made in Japan

Improvements on 87 points
Designed to operate with MS Windows XP as well as MS Windows 95, 98,
ME, NT and 2000.
Recommended: MS Windows NT, 2000 or XP
New PLC ranges supported:
- CJ1M
- CS1H
- CS1D (needs CX-P V3.1
for duplex functions)
New Networks supported:
- CS1 Bus I/F Board (ITBC-CST01)
- 62 node Controller Link
Improvements on 87 points
OMRON
Small selection:
RS01 Key-function allocation
RS03 Open CX-P with default environment
RS05 On-line default state: Monitoring
RS06 Auto on-line function
RS10 Improvement to address formatting:
A-AR, H-HR, L-LR, T-TIM, C-CNT, D-DM, E-EM
RS11 Enable pasting of Symbol data created using MS-Excel and CX-P V1.2.
RS16 Automatically generate an END instruction in a new section
RS19 Fast connection across empty cells: [Ctrl] + arrow keys
RS24 Connection and division of rungs
RS35 Jump to corresponding contact / coil
RS56 Rung Wrap
RS86 Block / Network Manager
PLC - Basic Hands-on training
OMRON
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Starting a new project in CX-Programmer
OMRON
Opening a new Program
OMRON
Up- and downloading of PLC programs
OMRON
OMRON
Statement List
000.00
000.01
000.01
100.00
000.02
LD
AND
OR
AND
OUT
000.00
000.02
000.01
000.03
100.00
000.00
000.01
000.02
000.03
100.00
OMRON
Statement List
000.00
000.02
000.01
100.00
LD
AND
OR
AND
OUT
000.03
000.00
000.00
000.01
000.02
000.03
100.00
000.01
000.03
000.02
000.00
000.02
000.01
000.03
100.00
LD
AND
LD
AND
OR LD
OUT
000.00
000.01
000.02
000.03
100.00
100.00
OMRON
Statement List
000.04
000.05
000.06
000.07
000.04
000.05
000.06
000.05
000.07
000.07
100.01
100.01
LD
OR
LD
OR
AND LD
OUT
000.04
000.06
000.05
000.07
100.01
OMRON
Statement List
000.00
000.01
000.02
000.03
100.02
000.04
000.05
100.03
OMRON
Statement List
000.00
000.01
000.02
000.03
100.02
000.04
000.05
100.03
TEMPORAIRY RELAY
LD
AND
OUT TR
AND
AND
OUT
LD TR
AND
AND
OUT
000.00
000.01
0
000.02
000.03
100.02
0
000.04
000.05
100.03
OMRON
TRY...
OMRON
Program Writing Seven steps
1.
Define the purpose
2.
Problem Splitting
3.
Working out
4.
Design
5.
Writing
6.
Testing
7.
Finishing
Program Writing Define the Purpose
OMRON
1.
Products on the inputbelt are transported to PES 0.00. This belt stops if there is another product
under work. Otherwise the product is transported to the next belt and stops if PES 0.01 detects
the product. The drill is in the upper position and will be started by output 100.02.
The drill goes down to limitswitch 0.02. The output 100.02 is set to off and the drill is returning
to the upper position. If upperlimitswitch 0.03 detects the drill, the inputbelt, the transportbelt and
the outputbelt is started. PES 0.04 detects the product and stops the outputbelt on the backside
of the product . After five products the pusher is activated and pushes the products from the belt
by output 100.04. If the pusher is in the out position (limitswitch 0.05) the output goes off and
the pusher returns. During this period no belt is running except the inputbelt.
Program Writing Problem Splitting
2.
In-take transport
Drilling station
Transport and ejecting

the products
OMRON
OMRON
Program Writing More Splitting
2.
In-take transport
Transport
Drilling station
Transport
Drilling
Transport & ejection
Transport
Ejection of the
products
OMRON
Program Writing Defining I/O list

3.
Working out (I/O list)
000.00
000.01
000.02
000.03
000.04
000.05
000.06
FInput
FTransp
CilOut
CilIn
FOutput
PusIn
PusOut
Sensor on input belt

Sensor on transport belt
Cylinder out
Cylinder in
Sensor on output belt
Pusher in
Pusher out
100.00
100.01
100.02
100.03
100.04
Minput
MTransport
ACyl
MOutput
APus
Motor input belt

Motor transport belt
Cylinder
Motor output belt
Pusher
099.15
099.14
099.13
099.12
PUW
PUWR
MP
MPR
Product under work

Product under work ready
Move products
Move products ready
Adding comments to the PLC program
OMRON
Adding comments to contacts: Symbols
Global symbols
and
Local symbols
OMRON
Online Edit
OMRON
An easy way to connect
OMRON
OMRON
TRY...
OMRON
Functions
Ladder symbol
Operand Data-area
Condition 1
XYZ(99)
S: Source word
Condition 2
IR, SR, AR, HR, LR, T/C, DM, #
Condition 3
P1
P1: Parameter word
IR, AR, HR, LR

R: Result word
IR, AR, HR, LR, T/C, DM
OMRON
Timer
Ladder symbol
Condition 1
Operand Data-area
TIM
N: TC number
# (000-511)
SV
SV: Set value (BCD)

IR, AR, DM, HR, LR, #
P1
Time
Contact
= 1 - 9999
= 0.1 - 999.9 sec
= TIM0
INPUT
SV
SV
TIMER OUTPUT
OMRON
Normal Timer
000.00
100.00
SV
SV
OMRON
Delay After Off
000.01
SV1
100.01
SV1
OMRON
On/Off Delay
000.02
SV3
100.02
SV2
SV3
SV2
OMRON
One Shot
000.03
SV3
100.03
SV3
OMRON
High Speed Timer
Ladder symbol
Condition 1
Operand Data-area
TIMH(15)
N: TC number
# (000-511)
SV
SV: Set value (BCD)
SV
Time
Contact
= 1 - 9999
= 0.01 - 99.99 sec
= TIM0
INPUT
SV
SV
TIMER OUTPUT
OMRON
Counter
Ladder symbol
Operand Data-area
Pulse
CNT
N: Counter number
Reset
# (000 511)
SV
SV: Set value (BCD)
= 1 - 9999
= CNT511
SV
Contact
PULSE
RESET
COUNTER OUTPUT
OMRON
Reversible Counter
Ladder symbol
Operand Data-area
II+
CNTR(12)
N: Counter number
DI-
# (000 511)
Reset
SV
SV: Set value (BCD)
SV
Contact
= 1 - 9999
= CNT511
II+
DI-
0
RESET
COUNTER OUTPUT
Example Program
OMRON
OMRON
Try
Manipulation of numbers and bits

ON-LINE edit
OMRON
Keep
Ladder symbol
Operand Data-area
KEEP(11)
B: Bit
IR, AR, HR, LR

000.00
000.01
100.00
000.00
KEEP(11)
000.01
100.00
BIT
SET
RESET
100.00
OMRON
Set en Reset
Ladder symbol
S
Operand Data-area
SET
B: Bit
IR, AR, HR, LR
RSET
B: Bit
IR, AR, HR, LR
OMRON
Signal Flanks
Ladder symbol
Signal
Signal
Operand Data-area
DIFU(13)
B: Bit
IR, AR, HR, LR
DIFD(14)
B: Bit
IR, AR, HR, LR
CYCLUS
OMRON
Interlock
Ladder symbol
Signal
IL(02)
Signal
ILC(03)
Interlock
PROGRAM
WITHOUT
INTERLOCK
OMRON
Interlock
PROGRAM
WITH
INTERLOCK
OMRON
OMRON
DIFU and DIFD in Interlocks
000.00
IL(02)
000.01
DIFU(13)
10.00
ILC(03)
000.00
ON
OFF
000.01
ON
OFF
010.00
ON
OFF
Example Program
OMRON
OMRON
Try
Special Internal Relays
OMRON
Output inhibit
Battery alarm
Always on
Always off - 253.14
First scan
1 min pulse
0.02 sec pulse
0.1 sec pulse
0.2 sec pulse
1.0 sec pulse
OMRON
Questions?
Thank you
for you
attention
if you have any question
PLC - DATA Hands-on training
OMRON
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System Flags
ADRESS
255.03
255.04
255.05
255.06
255.07
FUNCTION
ER
CY
GR
EQ
LE
NAME
ERROR
CARRY
GREATER
EQUAL
LESS
error bit
carry bit
> bit
= bit
< bit
OMRON
Instruction groups
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Logical instructions
Timer instructions
Counter instructions
Basic instructions
Bit control instructions
Data shifting instructions
Data movement instructions
Data compare instructions
Data conversion instructions
Binary calculation
BCD calculation
Logical calculation
Subroutine instructions
Step instructions
Network instructions
Special instructions
OMRON
Logical instructions
Ladderdiagram:
Statement list:
NO contact
NC contact
Output
Inverted output
Horizontal and vertical line
LD
LD NOT
AND
AND NOT
OR
OR NOT
OUT
OUT NOT
OR LD
AND LD
OMRON
Basic Instructions
NOP(00)
No function
END(01)
End of program
IL(02)
Interlock
ILC(03)
Interlock close
OMRON
Jump Instructions
LADDER SYMBOOL
OPERAND DATAGEBIEDEN
JMP(04)
N: Sprongnummer
# (00 to 99)
N
N: Sprongnummer
# (00 to 99)
JME(05)
N
000.00
JMP(O4)
000.01
100.00
OUTPUTS FREEZE
TIM
0
#9999
JME(O5)
TIMERS STOP
OMRON
Jump Instructions
V.W.1
JMP(O4)
0
LABEL 0
Can be used more than
one time in the program.
JME(O5)
0
V.W.2
JMP(O4)
0
JME(O5)
0
USED
More programs into 1 PLC
Shorten programs.
OMRON
Jump Instructions
V.W.1
JMP(O4)
0
V.W.2
JMP(O4)
0
JME(O5)
0
LABEL 0
JMP-JMP-JME combination
OMRON
Jump Instructions
V.W.1
JMP(O4)
1
V.W.2
JMP(O4)
2
JME(O5)
2
JME(O5)
1
LABEL 1- 99
Can be used only
once in the program.
OMRON
Jump Instructions
JME(O5)
1
V.W.1
JMP(O4)
LABEL 1- 99
Jump back in
the program
USED
Recursive action
Conversion more than one variable
MODBUS CRC Check
Example Program
OMRON
OMRON
Try
Data monitoring
OMRON
OMRON
Data Shifting Instructions
Data Shifting Instructions
OMRON
Shift Register
SHIFTREGISTER
SFT(10)
DATA
SFT(10)
C.P.
Start word
IR, AR, DM, HR, LR
99
End word
IR, AR, DM, HR, LR
RESET
99
99.12
VERLOREN
0 0 0DATA
0
1
Condition:
100.00
St+1, St+2, ...
St
0 0
1
1 1
0 0
1 1
0 1
0 1
0 1
0 0
1 0
1 EXECUTIE
1 0
0
1
CONDITIE
End word >= Start word

Same data area
Example Program
OMRON
OMRON
Try
OMRON
Shift Register
SHIFTREGISTER
SFTR(84)
C: Control word
IR, AR, DM, HR, LR
V.W.
SFTR(84)
St: Start word

IR, AR, DM, HR, LR
C
St
E: End word
IR, AR, DM, HR, LR
E
000.00
10.12
Example
C= IR10
L/R
000.01
10.13
DATA
000.02
10.14
CLOCK PULSE
000.03
10.15
RESET
OMRON
Shift Register
SHIFTREGISTER
ASL(25)
V.W.
ASL(25)
Wd
Wd: Word
IR, AR, DM, HR, LR
ER, EQ
BIT
15
BIT
0
0 0 0 1 1 0 1 0 1 1 1 1 0 0 0 0
Cy
OMRON
Shift Register
SHIFTREGISTER
ASR(26)
V.W.
ASR(26)
Wd
Wd: Word
IR, AR, DM, HR, LR
ER, EQ
BIT
15
BIT
0
0 0 0 1 1 0 1 0 1 1 1 1 0 0 0 0
Cy
OMRON
Shift Register
SHIFTREGISTER
ROL(27)
V.W.
ROL(27)
Wd
Wd: Word
IR, AR, DM, HR, LR
ER, EQ
BIT
15
BIT
0
0 0 0 1 1 0 1 0 1 1 1 1 0 0 0 0
Cy
OMRON
Shift Register
SHIFTREGISTER
ROR(28)
V.W.
ROR(28)
Wd
Wd: Word
IR, AR, DM, HR, LR
ER, EQ
BIT
15
BIT
0
0 0 0 1 1 0 1 0 1 1 1 1 0 0 0 0
Cy
OMRON
Shift Register
SHIFTREGISTER
SLD(74)
V.W.
St: Start word

IR, AR, DM, HR, LR
SLD(74)
St
E: End word
IR, AR, DM, HR, LR
ER
1
2
2
3
St
3
4
4
5
5
6
6
7
7
8
8
0
VERLOREN DATA
0
Condition:

Same data area
OMRON
Shift Register
SHIFTREGISTER
SRD(75)
V.W.
E: End word
IR, AR, DM, HR, LR
SRD(75)
E
St: Start word

IR, AR, DM, HR, LR
St
ER
St
1
0
2
1
3
2
4
3
5
4
6
5
7
6
8
7
VERLOREN DATA
0
Condition:

Same data area
OMRON
Shift Register
SHIFTREGISTER
WSFT(16)
V.W.
St: Start word

IR, AR, DM, HR, LR
WSFT(16)
St
E: End word
IR, AR, DM, HR, LR
ER
DM100
0000
0000
1234
1234
1111
2233
1111
1FFF
2233
1FFF
0000
9999
0000
4545
9999
VERLOREN DATA
DM106
Condition:

Same data area
OMRON
Notations
NOTATIONS
Decimal
0,1,2,3,4,5,6,7,8,9
1234
4 * 10 0
3 * 10 1
2 * 10 2
1 * 10 3
OMRON
Notations
NOTATIONS
Binary
0,1
1011
11
1*20 = 1
1*21 = 2
0*22 = 0
1*2
= 8
11
:2
rest 1
:2
rest 1
:2
rest 0
:2
rest 1
5
2
1
0
1011
OMRON
Notations
NOTATIONS
Hexadecimal
0,1,2,3,4,5,6,7,8,9,A,B,C,D,E,F
1 2A4
4772
4 * 16 0 =
10 * 16 1 =
160
2 * 16 2 =
512
1 * 16
= 4096
4772
: 16
rest 4
: 16
rest 10=A
: 16
rest 2
: 16
rest 1
298
18
1
0
12A4
OMRON
Notations
NOTATIONS
Hexadecimal <-> Binary
Hexadecimal
Binary
0001 0010 1010 0100

2 15
1 2A4
20
OMRON
Notations
NOTATIONS
Decimal <-> BCD
Decimal
1294
BCD
0001 0010 1001 0100

23
20
D
23
20 23
H
20 23
T
20
E
OMRON
Notations
NOTATIONS
DEC
HEX
BIN
BCD
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
10
11
12
13
14
00000
00001
00010
00011
00100
00101
00110
00111
01000
01001
01010
01011
01100
01101
01110
01111
10000
10001
10010
10011
10100
0000 0000
0000 0001
0000 0010
0000 0011
0000 0100
0000 0101
0000 0110
0000 0111
0000 1000
0000 1001
0001 0000
0001 0001
0001 0010
0001 0011
0001 0100
0001 0101
0001 0110
0001 0111
0001 1000
0001 1001
0010 0000
Data Movement Instructions
OMRON
OMRON

MOV(21)
V.W.
MOV(21)
S: Source word
IR, AR, DM, HR, LR, TC, #
D: Destination word
IR, AR, DM, HR, LR
D
ER, EQ
SOURCE WORD
DESTINATION WORD
1101101110011011
1101101110011011
Status source word

will not be changed
Example Program
OMRON
OMRON
Try
OMRON
Differentiated Instructions
Differentiated Instructions
000.01
000.02
000.03
DIFU(13)
010.00
010.00
MOV(21)
#0001
DM0000
000.01
000.02
000.03
@MOV(21)
#0001
DM0000
OMRON
Indirect Addressing
Indirect Addressing
000.01
MOV(21)
#0010
DM0012
BEFORE
AFTER
DM0010
0013
DM0010
0013
DM0011
3331
DM0011
3331
DM0012
1234
DM0012
0010
DM0013
A000
DM0013
A000
DM0014
0000
DM0014
0000
DM0015
FFFF
DM0015
FFFF
OMRON
Indirect Addressing
Indirect Addressing
000.01
MOV(21)
#0010
*DM0012
BEFORE
AFTER
DM0010
0013
DM0010
0013
DM0011
3331
DM0011
3331
DM0012
1234
DM0012
1234
DM0013
A000
DM0013
A000
DM0014
0000
DM0014
0000
DM1233
A120
DM1233
A120
DM1234
AD01
DM1234
0010
DM1235
FFFF
DM1235
FFFF
OMRON

MVN(22)
V.W.
MVN(22)
Br: Source word

Br
D: Destination word
IR, AR, DM, HR, LR
D
ER, EQ
SOURCE WORD
DESTINATION WORD
1101101110011011
0010010001100100
Status source word

will not be changed
OMRON

XFER(70)
V.W.
XFER(70)
N: Number of words
Br: First source word
IR, AR, DM, HR, LR, TC
N
Br
D: First destination word

IR, AR, DM, HR, LR
ER
Br
3331
3331
Br+1
1234
D+1
1234
Br+2
A000
D+2
A000
Br+3
0000
D+3
0000
Br+N-1
A120
D+N-1
A120
Status source word

will not be changed
OMRON

BSET(71)
V.W.
Br: Source word

BSET(71)
St: Start word

Br
St
E: End word
ER
Br
Condition:
3331
St
3331
St+1
3331
St+2
3331
St+3
3331
3331

Same data area
OMRON

XCHG(73)
V.W.
V1: To change word 1

XCHG(73)
V1
V2: To change word 2

V2
ER
V1
3331
1234
V2
1234
3331
OMRON

MOVB(82)
V.W.
Br: Source word

MOVB(82)
Bi: Bit designation (BCD)

Br
Bi
D: Destination word
IR, AR, DM, HR, LR
ER
SOURCE WORD
DESTINATION WORD
1
Bit status source word
will not be changed
OMRON

MOVD(83)
V.W.
Br: Source word

MOVD(83)
Di: Digit designation (BCD)

Br
Di
D: Destination word
ER
SOURCE WORD
1
Di = #0210
DESTINATION
DOELWOORD
WORD
9
7
9
1
Digit source word

will not be changed
Data Compare Instructions
OMRON
OMRON

CMP(20)
V.W.
CMP(20)
Cp1
Cp2
ER
255.05 >
100.00
255.06 =
100.01
255.07 <
100.02
Cp1: First compare word

Cp2: Second compare word
Example Program
OMRON
OMRON
PROGRAM
DOWNLOAD
OMRON

CMPL(60)
V.W.
CMPL(60)
Cp1
Cp2
ER
255.05 >
100.00
255.06 =
100.01
255.07 <
100.02
Cp1: First compare word

Cp2: Second compare word
OMRON

BCMP(68)
V.W.
VD: Compare data

IR, DM, HR, LR, TC, #
BCMP(68)
VD
CB: Startaddress table

IR, DM, HR, LR, TC
CB
R
R: Result word
IR, AR, DM, HR, LR
ER
VD
Lower limit
1234
Upper limit
RES
CB
1000
CB+1
2000
CB+2
1280
CB+3
1420
CB+4
1234
CB+5
1234
CB+6
2000
CB+7
2400
CB+30
1100
CB+31
1500
Bit 0
Bit 15
OMRON

TCMP(65)
V.W.
VD: Compare data

IR, DM, HR, LR, TC, #
TCMP(65)
VD
CB: Startaddress table

IR, DM, HR, LR, TC
CB
R
R: Result word
IR, AR, DM, HR, LR
ER
VD
1234
DATA
RES
CB
1000
CB+1
1280
CB+2
1234
CB+3
2000
CB+15
1100
Bit 0
Bit 15
MCMP(19)
CPS(--)
CPSL(--)
ZCP(--)
ZCPL(--)
OMRON
Multiple words compare

Binary compare with sign
Double binary compare met sign
Zone compare with sign
Double zone compare with sign
OMRON
Data Conversion Instructions
BIN(23)
BINL(58)
BCD(24)
BCDL(59)
ASC(86)
HEX(--)
BCD ->Binary
Double BCD -> Double Binary
Binary -> BCD
Double Binary -> Double BCD
HEX -> ASCII
ASCII -> HEX
BCD Calculation Instructions
OMRON
BCD Calculation Instructions
OMRON
Data Calculation Instructions
LADDER SYMBOOL
STC(40)
@STC(40)
LADDER SYMBOOL
CLC(41)
Bit 255.04
@CLC(41)
OMRON

ADD(30)
V.W.
ADD(30)
Br1
Br2
Br1: Source word 1 (BCD)

R: Result word
IR, AR, DM, HR, LR
ER, EQ, CY
Br1 + Br2 + Cy = R -> Cy

CY before exec. - Br1 (Source) - Br2 (Add)
0
1234
2345
1
1234
2345
0
4567
7667
1
4567
7667
0
9999
0001
1
9999
0000
0
0000
0000
- R (Result) - CY after exec.

3579
0
3580
0
2234
1
2235
1
0000
1
0000
1
0000
0
Example Program
EXAMPLE PROGRAM
OMRON
OMRON
PROGRAM
DOWNLOAD
OMRON

SUB(31)
V.W.
SUB(31)
Br1
Br2

R: Result word
IR, AR, DM, HR, LR
ER, EQ, CY
Br1 - Br2 - Cy = R -> Cy

CY before exec. - Br1 (Source) - Br2 (Add)
0
1234
2345
1
1234
2345
0
8567
7667
1
8567
7667
0
0000
0001
1
0001
0000
0
0000
0000
- R (Result) - CY after exec.

8889
1
8888
1
0900
0
0899
0
9999
1
0000
0
0000
0
OMRON

MUL(32)
V.W.
MUL(32)
Vt
Vv
R
ER, EQ
Vt: Multiply word (BCD)

Vv: Multiplier(BCD)
R: First result word
IR, AR, DM, HR, LR
Vt * Vv = R (R+1)
Attention: the result gives always two words (eight digits)
OMRON

DIV(33)
V.W.
DIV(33)
Dd
Dr
Dd: Divider word (BCD)

Dr: Divider (BCD)
R: First result word

IR, AR, DM, HR, LR
ER, EQ
Dd : Dr = R
rest R+1
Attention: the result gives always two words
INC(38)
DEC(39)
ADDL(54)
SUBL(55)
MULL(56)
DIVL(57)
OMRON
Increases BCD number with 1

Decreases BCD number with 1
Double word ADD
Double word SUBTRACT
Double word MULTIPLY
Double word DIVIDE
Binary Calculation Instructions
OMRON
ADB(50)
SBB(51)
MLB(52)
DVB(53)
ADBL(--)
SBBL(--)
MBS(--)
MBSL(--)
DBS(--)
DBSL(--)
ADD binary
SUBTRACT binary
MULTIPLY binary
DIVIDE binary
Double word ADD
Double word SUBTRACT
Signed MULTIPLY
Double word signed MULTIPLY
Signed DIVIDE
Double word signed DIVIDE
NEG(--)
NEGL(--)
CPS(--)
CPSL(--)
2s complement conversion
2s complement conversion (double)
2s complement compare
2s complement compare (double)
Logistic Calculation Instructions
COM(29)
ANDW(34)
ORW(35)
XORW(36)
XNRW(37)
OMRON
1s Complement
Logical AND between two words
Logical OR between two words
Logical XOR between two words
Logical XNOR between two words
OMRON
Subroutine Instructions
SBS(91) / SBN(92) / RET(93)
V.W.
SBS(91)
N: Subroutine number
#(00 - 255)
ER
SBN(92)
N
- Program -
RET(93)
APPLICATION
Actions which are executed
more than once in the program
Example Program
OMRON
OMRON
PROGRAM
DOWNLOAD
OMRON
Step Instruction
STEP(08) / SNXT(09)
B: Control bit
IR, AR, HR, LR
STEP(08)
B
254.07 Step start flag

- Program V.W.
SNXT(09)
B
OMRON
Step Instruction
Example
0
TR1
TR5
5
TR2
TR6
6
TR7
TR3
7
TR4
Ref 0
TR8
Ref 1
OMRON
Step Instruction
STEP(08) / SNXT(09)
099.00
000.01
099.01
000.02
099.02
000.03
099.00
CNT500
099.00
Example Program
EXAMPLE PROGRAM
OMRON
OMRON
Try
OMRON
Task programming
Task
One Ladder
End
Continuous Ladder program can be split into the

functional parts
These parts are called Tasks or Programs
Task programming results in faster and more
flexible program development
OMRON
Cyclic Tasks
Task 00
End
Task 01
Task 02
I/O refresh
List of active tasks is

refreshed during I/O refresh
Active cyclic tasks are
executed from the lowest
task number
Tasks can be activated or
deactivated by other tasks
Operation Start assignment
can be switched On/Off
OMRON
Interrupt tasks
Task 00
End
Task 01
Task 02
Interrupt of cycle task execution can be

triggered by
Power fail
Internal timer
External interrupt input
Message received on serial board
Interrupt Task
End
Task programming
When to use Tasks?

Local symbols results in flexible programming
Parallel program development
Reuse of standard blocks of code
Upgrade of the machine by activating the task
Optimisation of the cycle time
OMRON
OMRON
Cycle time Standard situation
Cycle Time
Overseeing
Processing
- Check Battery
- Read DIP-switches
- Check I/O Bus
- Check User Program Memory
- Check for Memory Card
Program
Execution
I/O
Refreshing
Peripheral
Servicing
Refresh data for :

- Basic I/O Units
- SYSMAC BUS Remote I/O
- Special I/O Units
- CPU Bus Units
Events Servicing :
- Special I/O unit events
- CPU Bus Unit events
- Peripheral port and RS-232C port events
- File access
- Communications port events
OMRON
Overseeing
Processing
Program
Execution
I/O
Refreshing
Cycle Time for

Peripheral Servicing
Cycle Time
for program execution
Cycle time Parallel Processing Mode
Overseeing
Processing
Peripheral
Servicing
- Faster servicing of events

- Time slice for program execution and peripheral
servicing can be tuned by the customer
- Synchronous or asynchronous I/O-memory access
can be set by the user
- Data concurrence via special instructions
OMRON
Optimisation of the cycle time
Execute
Stop
Stop
Execute
Tasks : summary
OMRON
Task is a program
Equivalent to a function of your process
Easier programming, debugging and maintenance
Integrate tasks into a project
Up to 32 tasks !
Up to 256 linked to an event !
Project will call the tasks needed
Your cycle is optimal
Re-use-able !
OMRON
Questions?
Thank you
for you
attention
if you have any question

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Welcome

OMRON component subdivision

Advanced Industrial Automation

Automation & Drives

Sensing & Safety

Contents of the training

Advanced Industrial Automation

Overview PLC range

Advanced Industrial Automation

CPM PLC family

Relay or transistor outputs

Advanced Industrial Automation

CPUs with 10, 20, 30 and 40 I/O

CPUs with 30, 40 or 60 I/O

Advanced Industrial Automation

CPM1A/2A adding I/O

CPM I/O example

CPM expansion 20 I/O

Advanced Industrial Automation

CQM PLC family

CQM PLC family

Modular system configuration

Advanced Industrial Automation

CQM PLC family

CQM1H inner boards

Advanced Industrial Automation

Advanced Industrial Automation

Advanced Industrial Automation

CQM1H - bits and memory

TIM/CNT 000 - 511

DM0000 DM3071 (CPU 11/21) / DM6143 (CPU 51/61)

Advanced Industrial Automation

Max 256 I/O CPU11/21

AS-I Bus (Master)

NT Link, Host Link,Modem..

Protocol Macro, Modbus (Master)

Advanced Industrial Automation

CS1 PLC family - Hardware

CS1 Family Data storage

Comments stored in the PLC

Advanced Industrial Automation

Advanced Industrial Automation

CS1D Risk Management

Risk Management is essential in systems

Advanced Industrial Automation

When is this a significant problem?

Advanced Industrial Automation

CS1D redundant network

Advanced Industrial Automation

CS1 Allocating I/O Units

Advanced Industrial Automation

CJ1 PLC family

Fast, Compact, Seamless

Advanced Industrial Automation

Introducing the new CJ1

A SMALL PLC in size, but it is not a MICRO

Advanced Industrial Automation

The CJ1 is a mid-sized PLC in a micro-sized package.

In fact the Omron CJ1 is a CS1 in a smaller package.

How is the CJ1 possible?

Advances in printed circuit board design More efficient layout.

New component technology Lower energy requirements.

Surface mounted PCB technology Better heat dissipation.