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Mining
Optimal Blasting Practice
New definition:
Optimum drill and blast is approached when the valuable mineral
is delivered for downstream processing in such a way and form
that the cost of the finished mine product is minimised
Mine Requirements
Blast Design
Drilling
Blasting Practice
Explosives
Good fragmentation
Blast Damage
Fragmentation is blast damage inside the blast area
Blast damage is fragmentation outside the blast area
Impact of Blast Damage:
A Team approach
Measurement/Analysis/Feedback
A Team Approach
The efficiency and cost effectiveness of the Drill and Blast process,
affects (and is affected by) a number of different groups within the mine
environment
If you can be part of the problem, you deserve the chance to be part of
the solution
An enhanced perspective is brought to the process as well as
additional sources of important information:
Geology
Design engineers
How drilling performance can make life easier (or harder) for blasting
engineers/operators
Measurement/Analysis/Feedback
You get what you inspect, not what you expect!
Measurement tells the optimisation team where on the cost
effectiveness curve the operation sits
Measurement can tell the blasting engineer:
Measurement/Analysis/Feedback
Once measurement produces data, these must be
converted into Information through a process of Analysis
Measurement of Performance
Both quantitative and qualitative measures can be used to
assess performance improvements
Oversize/fragmentation
Floor levels
Non-scheduled maintenance
Equipment availability
Boulder counts
Explosives costs
Blast delays
Optimum Fragmentation
Minimise oversize boulders (less secondary blasting)
Minimise coal fines production
Maximise saleable product
Waste fragmentation small enough to ensure efficient digging and
loading (Topsize max ~1/3rd bucket size)
Muckpile loose enough for fast cycle times and full buckets
10
Frequency
Finer fragmentation
8
6
4
2
0
2500
3000
3500
4000
4500
5000
5500
6000
b) Shovel
Wall Stability
Recovery from wall failures is almost
always costly and time consuming
Surface
damage
Key cut
loss
Edge loss
Edge movement
Hole length
Hole diameter
Burden and Spacing
Stemming
Decking
Explosives product selection
Priming type and location
Initiation timing
Pattern type
Pattern dimensions
Hole Length
Fixed by bench height & sub-drill/standoff
Blasthole Deviation influenced by:
Hole Length (directly proportional to length
for a given diameter)
Diameter (inversely proportional to
diameter)
Rock Structure
Hole Diameter
Large diameter holes:
Lower cost per BCM relative to smaller hole diameters
Greater accuracy
Higher powder factor
Poor explosives distribution (for constant powder
factor)
Increased burdens and spacings
Longer stemming lengths
Potential for larger top size within blast block
Risk of more oversize from front of blast (due to back
break from previous blast)
Hole Diameter
Small diameter holes:
Higher cost per BCM
Accuracy decreases with increasing length
Lower powder factor
Improved powder distribution (for constant powder
factor)
Reduced Burdens and Spacings
Reduced stemming lengths
Displacement
Increasing bench height will increase fragmentation for same
pattern
Increasing burden and spacing will decrease displacement for
same bench height
Vibration
Increasing burden and spacing (confinement) will increase
vibration for a given PF
Stemming
Stemming is the critical variable for confinement
Length of stemming column (min 20 hole dia)
Material type (cuttings or crushed aggregate)
Ideal Stemming
Angular material
~5% to 10% of hole diameter
Minimal fines
Applications
Deck loading
Control of vibration
Deck Charging
Damage control
Air decking above or below the charge
Vibration control
Reduced confinement of blast gasses
Variable Geology
Explosives placed opposite hard bands
Explosives Consumption
Decking in softer material to reduce PF while maintaining
explosives distribution)
Explosives Selection
Matching the energy delivery to the rock type and
requirements:
Hard brittle rock requires significant shock
component (high VOD)
Softer rocks benefit from greater heave (Lower VOD)
Hole size controls energy distribution and effects
explosives selection via critical diameter
Higher inert content in explosive will require
greater diameter for stable detonation
Larger particle size requires larger diameter for
stable detonation
Fragmentation
Overbreak/confinement
Dilution/coal loss
Wall stability
Muckpile distribution
Vibration
Related to:
Burden (workload imposed)
Rock (density, energy absorption)
Fragmentation requirement
Efficiency of Explosives
Hard,
Structured
Medium
Soft
100%
50%
0%
0
15
30
Effective Interburden Timing ms/m
45
84ms
Insufficient Inter-burden
Time To Produce Sufficient
Burden Relief Between Rows
42ms
200ms
100ms
Define
conditions, objectives
Plan
blast design, input/output
Evaluate
predict, analyse
Measure
implementation, performance
Control
manage the process, optimise the outcomes