Sei sulla pagina 1di 38

Project Overview

Design of Power Transmission

December 20, 2016

Tech 3148 Machine Design

Project Goals
Bring

together the individual components of a


mechanical, gear type power transmission into
a unified complete system.
Establish reasonable tolerances and limit
dimensions on key dimensions of components.
Verify that the final design is safe and suitable
for its intended purpose.
Add details to some of the components that
were not considered in earlier analysis
December 20, 2016

Tech 3148 Machine Design

Description
Design

a power transmission for an industrial


saw that will be used to cut tubing for vehicle
exhaust pipes to length prior to the forming
process. The saw will receive 10 hp from the
shaft of an electric motor rotating at 1750
rpm. The drive shaft for the saw should rotate
at approximately 500 rpm.
FOR MORE INFO...

www.winsmith.com
Machinerys Handbook, 26th Edition
December 20, 2016

Tech 3148 Machine Design

Project Analysis
Functions

(the basic functions expected of a power


transmission)
Design

Requirements

Add specific information for this project


Selection

criteria

To be used for this project elements


December 20, 2016

Tech 3148 Machine Design

Design Alternatives
There

are many ways in which the speed


reduction can be accomplished
Decision Analysis

Safety
Cost
Size
Reliability
Maintainability
Smoothness

December 20, 2016

Tech 3148 Machine Design

Belt drive

December 20, 2016

Tech 3148 Machine Design

Chain Drive

December 20, 2016

Tech 3148 Machine Design

Single Stage Gear Reducer

December 20, 2016

Tech 3148 Machine Design

Belt drive with Single Stage Gear


Reducer

December 20, 2016

Tech 3148 Machine Design

Design Alternatives
Single

reduction spur gears


Single reduction helical gears
Bevel gears
Worm gear drive

FOR MORE INFO...

See Chapter 11 to 13 of Textbook


December 20, 2016

Tech 3148 Machine Design

10

Pictorial view of Single Stage


Gear Reducer

December 20, 2016

Tech 3148 Machine Design

11

General Layout of Single Stage


Gear Reducer

December 20, 2016

Tech 3148 Machine Design

12

Schedule
Overall

stages in the project

Preliminary Design
Design Calc
Report

Aug

December 20, 2016

Sep

Oct

Tech 3148 Machine Design

Nov

Dec

13

Output shaft

December 20, 2016

Tech 3148 Machine Design

14

Output shaft

December 20, 2016

Tech 3148 Machine Design

15

Input shaft

December 20, 2016

Tech 3148 Machine Design

16

Input shaft

December 20, 2016

Tech 3148 Machine Design

17

Input shaft

December 20, 2016

Tech 3148 Machine Design

18

December 20, 2016

Tech 3148 Machine Design

19

December 20, 2016

Tech 3148 Machine Design

20

December 20, 2016

Tech 3148 Machine Design

21

Input shaft
Animation

showing
the vonMises
stress level in the
input shaft

December 20, 2016

Tech 3148 Machine Design

22

Output shaft

December 20, 2016

Tech 3148 Machine Design

23

December 20, 2016

Tech 3148 Machine Design

24

December 20, 2016

Tech 3148 Machine Design

25

December 20, 2016

Tech 3148 Machine Design

26

December 20, 2016

Tech 3148 Machine Design

27

December 20, 2016

Tech 3148 Machine Design

28

December 20, 2016

Tech 3148 Machine Design

29

Assembly Drawing

December 20, 2016

Tech 3148 Machine Design

30

December 20, 2016

Tech 3148 Machine Design

31

December 20, 2016

Tech 3148 Machine Design

32

Steps in Project
Motor

frame size (see Table 9.3, p

187)
215T for 10 hp
Shaft size
1.375 in

Keyway size
5/16 in X 5/32 in

December 20, 2016

Tech 3148 Machine Design

33

Steps in Project
Gear

design (Chapter 11 to 13)

Use the gear design procedure given


Specify the assumptions and the values
chosen
Sizes depend on the material chosen.
3.5 in and 12.25 in with a diametral pitch
of 8, Face width = 1 in.

December 20, 2016

Tech 3148 Machine Design

34

Steps in Project
Shaft

(input and output) design (Chapter

17)

Get the forces and torque


Calculate shear force and bending moment
Take the combined effects into account
Select a proper material
Check the critical speed
1.0 to 1.5 in dia

December 20, 2016

Tech 3148 Machine Design

35

Steps in Project
Bearing

selection (Chapter 20)

Calculate the life of the bearings


Select identical bearings for both ends
http://www.skf.com/portal/skf_us/
Coupling

selection (Chapter 15 and

Internet)
Keys and key seat design (Chapter 15)
Housing
General arrangement of all the components
December 20, 2016

Tech 3148 Machine Design

36

https://sdp-si.com/eStore/

December 20, 2016

Tech 3148 Machine Design

37

December 20, 2016

Tech 3148 Machine Design

38