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c f V f m Vm
: flow stress of matrix at a given strain
m
Modulus
dm
V m Ef V f
Ec Ef V f
d
m
d m
m
2
d f
d m
V f
Vm
Ec
d f
d m
cu fu V f m Vm
fu: ultimate tensile strength of fiber
m: flow stress of matrix at the fracture strain of fiber
Ductile matrix (
f ,fiber
composite
m (1 Vf ) UTS
Vf ) after fiber fracture
cu UTS
mu (1ofmatrix
fu V f of
Minimum Fiber Volume Fraction
Vf V min mu m
fu mu m
As
,
.
fu
Vmin
As
,
.
degree
hardening
mu ofmwork
Vmin
mu m
fu m
.
Vcrit
As
,
.
degree
mu ofmwork hardening
Vcrit
fu
Note that
V crit
always! (
V min
mu 0
2E d
c
16 l
where d is diameter, l is length of column.
7
)
Vm
Vm
m
Em
for isostropic matrix, Gm
2(1 m )
predominant at high fiber volume
fraction
2) Out-of-phase Buckling : involves transverse compression and tension of
matrix and fiber
1/ 2
V f Em E f
Em Ef 1/ 2
c 2 V f
3Vm
pre-dominant at low fiber volume fraction
Factors influencing the compressive strength :
Gm , Em
Ef
Interfacial
Bond Strength : poor bonding easy buckling
V
f
8
1) Single Fracture
- predominant at high fiber volume fraction
- all fibers and matrix are fractured in same plane
- condition for single fracture
fu V f mu Vm m Vm
stress beared by fiber
2) Multiple Fracture
- predominant at low fiber volume fraction
- fibers and matrix are fractured in different planes
- condition for multiple fracture
fu V f mu Vm m Vm
10
Pullout of fibers
For max. fiber strengthening fiber fracture is desired.
For max. fiber toughening fiber pullout is desired.
Analysis of Fiber Pullout
Assumption : Single fiber in matrix
: fiber
rf radius
l : fiber length in matrix
: tensile
f stress on fiber
: interfacial
shear strength
i
i
f
12
Force Equilibrium
rf2 f 2rf il
rf2 fu 2(rlcf :ilccritical length of fiber )
fu lc
2i r f
fu lc lc
4i 2r f d
If l lc
fu l
1
4i d 2rf
If l lc
fu l
1
4i d 2rf
13
Wd
Load
W fracture W d W p
Outwater and Murphy
WP
14
Wd
Displacement
x : debond length
volume
lc
Let k
: embedded distance of a broken fiber from crack plane
0k
2
0
2
24
lc 2
lc
2
15
16
As Wd << Wp
Wfracture Wd Wp Wp
Advantage of Composite Material:
can obtain strengthening & toughening at the same time
Toughening Mechanism in Fiber Reinforced Composite
1) Plastic deformation of matrix - metal matrix composite
2
Vm
Energy of fracture d
d : fiber diameter
Vf
2) Fiber pullout
d
Energy of fracture
i
3) Crack deflection (or Delamination)
- ceramic matrix composite
Cook and Gordon, Stresses distribution near crack tip
yy
xx
17
debonding at interface
Fracture
18
f L 1 exp L
: probability density function
f
Probability
that the fiber strength is between
: statistical parameters
L, : fiber length
19
and
.
d
Let, Mk
Mk
of statistical distribution function
k f (: )kth
d moment
f d M
S M2 M12
1/ 2
Substituting f
1
2
1
1 /
S L 1 2 1
where
1/
1/ 2
S 1 2 / 2 11/
1 1/
1/ 2
- 0.92
20
1
)
(L )1/ (1 ) 1/ vs L plot
As L
As ,
,
. "Size Effect
.
is less dependent on L.
If
F() f () d
0
B fu [1 F( fu )] (L e)1/
Mean Fiber Strength of Unit Fiber
1
(L )1/ (1 )
22
Comparison of B and
As ,
( )
B
.
( : coefficien t of variation)
B
0.8
0.25 B 0.6
0.1
23
1 X1T or 1 X1C
or 2 XT2 or 2 XC2
or 6 S or 6 S
where
24
ex) If uniaxial tensile stress x is given in a direction at an angle with the fiber axis.
1
x
x
[T] 0
1
2
6
0
m2
n2
2mn
[ T ] n2
m2 2mn
2
2
mn
mn
m
1 x m2 X1T
or 2 x n2 XT2
or 6 x mn S
Failure Criterion
X1T
x 2 longitudin al tensile failure
m
X1T
or x 2 transverse tensile failure
n
S
or x
planar shear failure
mn
25
26
or 1 1C
or 2 T2 or
2 C2
or 6 S6 or 6 S6
where T
: ultimate tensile strain in fiber direction
1
: ultimate compressive strain in fiber direction
1C
: ultimate tensile strain in transverse direction
T2
: ultimate compressive strain in transverse direction
C
2
: ultimate planar shear strain
S
6
27
substituting
6 x mn
Failure criterion
m4 n4
1
1
2 2
m
n
2x 1
X2 X2
2
2
X
S
1
2
28
For the shear stress components, the reverse sign of shear stress should
give the same criterion.
Let
F6 = F16 = F26 = 0
F11 F2 2 F1112 F2222 F66 26 2F1212 1
29
X1T , f ()
1 F1 X1T
F11 ( X1T )2
1
X1T X1C
1
1
F1 T C
X1 X1
F11
XT2 , f
1 F2 XT2
F22 (XT2 )2
1
XT2 XC2
1
1
F2 T C
X 2 X2
F22
Boron/Epoxy composite
Intrinsic properties
X1T 27.3 MPa, XT2 1.3 MPa, S 1.4 MPa
X1C 52.4 MPa, XC2 6.5 MPa
31
32
33
34
35
36
37
1 dE
max
A 2
E0 dN
E0 (1 E / E0 )
max
m
N : number of cycles
1 dE
log
E0 dN
vs
time
min
A, n : constants
2
linear
max
fitting plot
log 2
E0 (1 E / E0 )
38
39
40