bajaj energy pvt.

ltd.

BARKHERA
WELCOMES
YOU
IN
BAJAJ GROUP
1

A
Training Program
on
Electrical Single
Line Diagram
by:Sorabh Kumar Goyal
Asst.Manager Elect. , BEPL , BRK
2

LTD.

BAJAJ ENERGY PVT.

BARKHERA
33

LTD.

BAJAJ ENERGY PVT.

BARKHERA
4

About the organization

M/s Bajaj Hindusthan ltd. Established in 1931

Leading manufacturer of Sugar & Alcohol

16 manufacturing plants for Sugar and 5 IPP

Thermal Power Plant

06 manufacturing plants for distillery

03 manufacturing plants for plywood(Eco-Tech)

3*660 MW Lalitpur power generation co. Ltd.

About the organizationfounder

C.M.D
SHRI SHISHIR BAJAJ JI

V .C .
SHRI KUSHAGRA NAYAN BAJAJ JI

How Electricity Made from

Steam

Configuration of BRK Power Station

Boilers:
2 x 190 TPH Circulating Fluidized Bed Combustion (CFBC),

Natural Circulation, Single Drum Boilers

Main Steam: 540 Deg C, 110 ata.
Make: Thyssen Krupp

Turbines:
2x 45 MW Single Cylinder, Condensing, 4 No Extractions
Speed: 7059 RPM
Make: Siemens

Generators:
56.25 MVA , 45 MW, 11Kv, Air Cooled, PF: 0.8 Lag
Full Load Current: 2952 Amps
Make: TDPS
9

Configuration of BRK Power Station

CHP
Capacity: 160TPH, Single Stream
Make: Tecpro

Cooling tower
3000 m3 x 6 Cell, Induced draft, Counter Flow
Make: Paharpur

Ash Handling System

Pneumatically Conveyed, Dry type
Make: OSM Pneumatic
10

Configuration of BRK Power Station

DCS
Model: Foxboro, Processor: FCP 270
Make: Invensys

Switch Yard
132 KV /11KV Double Circuit
Make : Areva T&D

DM Plant:
Capacity: 12 m3/ hr, 2 Stage RO
Water Handled: Ground Water
Make: Ion- Exchange

11

Presentation outline

Understanding Need of Single Line Diagram

AC and DC Distribution Single Line Diagram:

132,11,0.415 KV SLD

220V DC SLD

Components of Single Line Diagram (switch-yard)

Power Flow Diagram

Emergency in Power Plant

Role of Electrical Department In IPP

Conclusion

Question-Answer Session
12

Need Of Single Line

Diagram
Power Systems are
extremely complicated
electrical networks They have spread in very
large areas . So it is very difficult to make
conventional diagram showing all connections is
impratical.
Yet it is desirable that there is some concise way
of communicating the basic arrangement of
Power System Components . This is done by
using single line diagrams. Some time it is called
one line Diagram.
Single line diagram is a way to understand the
power flow in a Electrical System having
different Voltage Level.
13

132KV Switchyard SLD

14

11 KV SLD

15

415V LT PCC SLD

415V TG MCC SLD

Plant Lighting SLD

220V AC UPS DISTRIBUTION

220V DC SLD U-1&

Switch-yard

220V DC SLD UNIT-2

Switchyard
Equipments

Sld

22

132 KV Switchyard

JINDAL POWER
LTD
(4X
250MW)

23

Electrical distribution system network transmits power from

generating station to load dispatch centre through switchyards .

Why do we make switchyard?

Basicallyswitchyardisaninterconnectionforgenerating,transmitting&
distributingthepowersystem.Throughtheswitchyardwecanmanage
thepowerreliability&stabilitytoevacuateittotheconsumerend.

There are various types of voltage levels used in power plant

16.5/11/6.6KV(GenerationVoltage)
400KV,220KV&132KV(TransmissionVoltage)
11/6.6KV,415V(DistributionVoltage)

In Bajaj Energy Pvt. Ltd.- three voltage levels are present

132KVSwitchyard
11KVGenerationVoltage
415VLTDistributionVoltage
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The

Equipments used in switchyard

GeneratorTransformer
InstrumentTransformer
CircuitBreaker
Isolator
EarthingSwitch
LightingArrester

25

GENERATOR TRANSFORMER
RATING OF GENERATOR TRANSFORMER
VOLTAGE

132/11 kV

CURRENT (AT Centre. TAP)

VECTOR GROUP

HV -

246

LV -

2952 Amp

Ynd1

PERCENTAGE IMPEDANCE
TAPS

56.25 MVA

12.22 %

1 TO 29 ( -20% T0 +15%)

NORMAL TAP POSITION

Type of Cooling:

13 No.

( 132 kv)
ONAN

26

EQUIPMENT RATINGS
RATINGS OF LIGHTENING ARRESTER
Type
Zinc Oxide Gapless
VOLTAGE AND FREQUENCY
102 kV RMS, 50 Hz
HIGHEST SYSTEM VOLTAGE
145 Kv
WITHSTAND VOLTAGE
275/650 kV PEAK
RATED ARRESTER VOLTAGE
116 KV
NOMINAL DISCHARGE CURRENT
10 KA
CREEPAGE DISTANCE
31mm/kv
The Current rating of LA can be calculated as per the formula :
LA = 1.12 * (CRITICAL FLASH OVER VOLT - LA VOLT RATING)/(SIL)
SIL =SURGE IMPEDANCE LOADING OF LINE = 2.5 (kV)
The Voltage rating of LA depend on Co-efficient of earthing(0.8 effectively
earthed system) and Co-efficient of switching over voltage.
RATED VOLTAGE
= 0.8 x Rated Max. operating system voltage
= 0.8 x 145 kv = 116 KV rms.

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EQUIPMENT RATINGS
RATINGS OF VOLTAGE TRANSFORMER
VOLTAGE AND FREQUENCY
132 kV, 50 Hz
HIGHEST SYSTEM VOLTAGE
145 Kv
INSULATION LEVEL
275/650 kV
PRIMARY VOLTAGE
132/3 KV
SECONDARY VOLTAGE
110/3 VOLTS
COOLING MEDIUM
OIL
RATED BURDEN
50,100,100 VA
METHOD OF CONNECTION
Yy
RATED POWER FACTOR
0.8 PF LAG
ACCURACY CLASS
0.2/3 P
RATED VOLTAGE FACTOR
1.2 CONT. & 1.5 FOR 30s
CREEPAGE DISTANCE
31kv/ mm
VTs are used to step down system voltage to lower value for measurement,
protection and control.
Based on application types are 1) Measureing (EMVT), 2). Protective, CCVT
Based on construction types are 1) Electromegnetic Voltage Transformer
2) Capacitor Voltage Transformer
3) Coupling Capacitor voltage transformer
28

EQUIPMENT RATINGS
RATINGS OF CURRENT TRANSFORMER (Bay-Protection)
VOLTAGE AND FREQUENCY
HIGHEST SYSTEM VOLTAGE
NO. OF CORES
PRIMARY CURRENT
SECONDARY CURRENT
COOLING MEDIUM

132 kV, 50 Hz
145 Kv
4
750A
1 A
OIL

SHORT TIME THERMAL RATING

Basic insulation Level
CREEPAGE DISTANCE

31.5 KA, 1 sec

275/650 KV
31mm/kv

CTs are used to step down/reduce current from higher value to lower
value for measurement, protection and control.
It can be classified into two main groups
1) Measuring CT 2) Protection and control CT

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EQUIPMENT RATINGS
RATING OF ISOLATORS
VOLTAGE AND FREQUENCY
RATED CONTINOUS CURRENT
SHORTTIME CURRENT & TIME
WITHSTAND TEST VOLTAGE
CREEPAGE DISTANCE
OPERATING MECHANISM
CONTROL VOLTAGE

132kV, 50 Hz
2000 A,
31.5 KA FOR 1SEC
275/650 kV
31mm/kv
3 PHASE MOTOR
220 V DC

Isolators are disconnecting switch used for disconnecting the circuit under no load condition.
(Should be open after breaker & closed before breaker.
Gang operated ,double break isolators are used

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EQUIPMENT RATINGS
RATING OF CIRCUIT BREAKER
TYPE
SF6
NORMAL SYSTEM VOLTAGE
132 Kv
VOLTAGE AND FREQUENCY
145kV, 50 Hz
HIGHEST SYSTEM VOLTAGE
145 Kv
RATED CONTINOUS CURRENT
3150 A
IMPULSE WITHSTAND VOLT.
650 kV PEAK
MAKING CAPACITY
100 KA PEAK
S/C BREAKING CURRENT
40 KA FOR 3SEC
POWER f WITHSTAND VOLT
275 Kv rms for 1 min
OPERATING DUTY
O-0.3S-CO-3min-CO
SF6 PRESSURE
6 TO 7 BAR
OPERATING MECHANISM
Spring Force
CONTROL VOLTAGE
220 V dc
Breaker is a device capable of making & breaking an electrical circuit under normal and abnormal
condition.
SF-6 gas is used for medium for arc intruption
Necessary energy for opening & closing of breaker is provided by Spring Force.

31

Transmission and
Distribution
Lines

The power plants typically produce 50

cycle/second (Hertz), alternating-current (AC)
electricity with voltages between 11kV and
33kV. At the power plant site, the 3-phase
voltage is stepped up to a higher voltage for
transmission on cables strung on crosscountry towers.

High voltage (HV) and extra high voltage

(EHV) transmission is the next stage from
power plant to transport A.C. power over long
distances at voltages like; 220 kV & 400 kV.
Where transmission is over 1000 kM, high
voltage direct current transmission is also
favoured to minimize the losses.
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Synchronizatio
n Breaker
Scheme

33

Power Flow Diagram

Case-1 - When unit in Breakdown and we are
importing the
power From Grid.
Case-2 When Unit in home load condition.
Case-3 When Unit is runing on full Load.

34

In case of UNIT SHUT

down. That is,
generation is 0 MW

NGR

G
LASCPT
Cubicle

GC
B

UAT XMER

UNIT
PANEL
A

HT PANELS
UNIT
PANE
LB

11kv supply
from

35

In case of HOME LOAD

condition. That is,
generation is 4.5 MW

NGR

G
LASCP
T
cubicl
e

GC
B

UAT XMER

UNIT
PANEL
A

HT PANELS
UNIT
PANEL
B

11kv supply
from

36

Generator on full load

condition After
Synchronization

NGR

G
LASCP
T
Cubicl
e

GC
B

UAT XMER

UNIT
PANEL
A

HT PANELS
UNIT
PANE
LB

11kv supply
from

132 KV
Line-1
Pilibhit

GT1

BUS PT-1

LINE
BRK -1

GT BRK
-1
LINE
ISOLATOR

132 KV
Line-2
Dohna

LINE
BRK -2

GT BRK
-2

BUS PT-2

GT2
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EMERGENCY HANDLING OF PLANT

IN AC FAILURE
Ensure DC EOP,DC JOP are picked up & ON.
Make DG set ON manually if not started in
auto mode .

Close DG incomer Breaker on Turbine MCC .

After runing of AC Drives put off the DC

feeders

Ensure 220V DC Battery charger supply (AC

input )is healthy & Battery charger is ON.
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LINE OF ACTION TO BE TAKEN AFTER AC

POWER RESUMED

1)
Ensure 11 kv station supply is resumed & HT Station boards is
charged. Also
Unit boards are charged from station boards through respective
Transformer
feeders.

2) Charge Main pcc & Aux. pcc through their respective incomers .
3) Ensure outgoing feeders to TG MCC from Main pcc is ON.
4) Ensuring Line voltages of TG MCC incomers 1&2 is healthy.
5) Switch OFF DG Breaker of TG MCC manually.
6) Switch ON TG MCC incomer 1&2 of their respective units.
7) Normalise auxiliaries from TG MCCs.
8) Ensuring all LT boards incoming supply, switch ON incomers of all
boards.
9)

Ensure 220V DC Battery charger is ON & charging batteries.

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Role of Department
Contributing towards Uninterrupted & quality Power supply to
UPPCL Grid by continual Improvement in Electrical process to
improve efficiency & reliability of Power system
Attend Electrical operation & maintenance related problems
Analysis of Aux. Power Consumption and continue effort to
reduce them.
Handling the 132,11,0.415 kV S/S in operations related to Power
Evacuation, Synchronizing and fault analysis.

41

Deptt. Structure & Working

Philosophy
Maintenance :
Main responsibilities: Execution of
electrical preventive & predictive
maintenance activities as per schedule
and attending jobs or abnormalities
reported by operation / maintenance
personnel.
Carry out overhauling of equipments by inhouse departmental Team.
Execution of Projects & Improvement Jobs

42

Deptt. Structure & Working Philosophy

Department consists of 10 personnel

Operation : 1 Engineer + 1 Electrician in B&C Shift, 1 ElectricianA Shift

Prime
responsibilities
:
Elect.
Operations
(mainly
Synchronising, Load Management) and shift co-ordination with
other departments including 132 KV S/S.

Follow-up of daily check-lists

activities.

On line monitoring of Critical Parameters of HT Motors,

Generators.

Energy Monitoring & Power report preparation.

, Support to maintenance

43

Departmental Achievements
Most Appreciable Jobs:
i) Change the Commercial PT of R&Y Phase of line -1 result in daily
gain of 3500 KWH.
ii)

Run the both plant in 55 HRs. after TG-2 Metering Panel got Fired by
developing own, contactor based synchronizing Scheme.

iii) Sucessfully Commissioned the ABT & EMS System for maintaining
UI Charges.
iv) Successfully implementation of DF/DT protection on both line feeder
which help us to come our unit in Island mode in case of remote
breaker trip first.
v) Station APC achieved about 10.2% which was about 12% at the time of
Plant runing after COD.
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QUESTION-ANSWER
SESSION
What is the essential condition of synchronizing
the two system.
Why we use Star-Delta Starter for starting the
Induction Motor
Why we take DC supply in Control & Tripping.
What Happened if DC supply given to
transformer.

12/8/16

45

QUESTION-ANSWER
SESSION
How can we reverse the direction of 3-phase
Induction Motor.
What is the use of choke and starter in Tube-light.
Can we visually inspect the low RPM Motor among
three same KW of Motors without seeing the
Motor Name Plate.
If yes then How .
What is the use of capacitor in Ceiling fan Motors.
12/8/16

46

Thanks
47