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SDP-1
V.P.SHUKLA
TESTS
DESTRUCTIVE TESTS
Tensile, Impact, Bend etc
NON-DESTRUCTIVE TESTS
Radiography
Ultrasonic
Dye Penetration
Magnetic Particle
Leak tests like Air test,Ammonia test etc.
Hydrostatic test
HYDRO TEST
Good planning is essential for completion
of hydrotest in minimum possible time
Gauges, transducer/ recorder , Sq. Bar,
Hose pipes, Pump
Location, weight distribution, draining
Saddles, slope, venting
Water- quantity,quality & temperature
Torque tightening / tensioning units
Flanges, bolts / studs
HYDRO TEST
The hydro test saddles shall be located on
shell in such a way that all circumferential
seams are free from saddle location. Long
seams if any covered by the saddle; the
corresponding location of saddle material
shall be grooved to facilitate the inspection
of weld joint under test
Square Bar
Coupling
From Hydrotest
Pump
Square Bar
Towards Drain
HYDRO TEST
TIGHTENING SEQUENCE
(with torque tightening unit)
1
8
3
6
7
2
TIGHTENING SEQUENCE
(with tensioning unit)
8
4
5
6
3
HYDRO TEST
Ensure that the nozzles (top) are
open for air removal
Let the water flow out of the top
nozzles so that the air is removed
Close the nozzle & allow the water to
flow from top and confirm absence
of air bubbles
Packing
HYDRO TEST
Start the pump for pressurizing the
water inside the equipment. (Selection
of pump depends on the pressure and
discharge of water from pump. Set the
output pressure of pump such that it
should not exceed hydro test pressure
for safer operation)
HYDRO TEST
Ensure that minimum two pressure gauges
are attached
The pressure gauges shall have an upper
range of 2 times the test pressure but in no
case less than 1.5 times or more than 4 times
the test pressure. The transducer shall have
minimum upper range of 1.25 times the test
pressure. Only calibrated pressure gauge and
transducer shall be used. Validity of
calibration shall be verified on the calibration
sticker pasted on the pressure indicators
HYDRO TEST
Increase the pressure as per the
requirement given in drawing or the
approved procedure
During pressurizing from design
pressure to test pressure, no one
shall remain on the vessel or very
near to bolted connections on the
vessel
HYDRO TEST
Hold the test pressure for minimum
30 minutes or as specified by the
drawing / specification. The test
pressure shall not get dropped
during the holding time. The vessel
connections shall not be inspected
closely for any leakage at this stage
HYDRO TEST
Reduce the pressure to Design
pressure
Check for any leakage in weld joints
and bolted joints
If no leakage is observed,
depressurizing can be started
HYDRO TEST
Depressurizing :
If cycle is specified , follow the same
If not specified, reduce pressure slowly
by opening the square bars (at top) such
that pressure drops to zero
Never open bottom noz./ Sq. bar
While draining the vessel, the top vent
valve shall be kept open before opening
any nozzle at the bottom. This is for
eliminating the possible collapse of thin
shells due to vacuum created within the
test vessel
HYDRO TEST