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Definition
2. ESW
Electroslag Welding
3. EGW
Electrogas Welding
4. PAW
5. ASW
Requirements
What are the three requirements of fusion welding?
Heat
Shielding
Filler
Material
SMAW
GMAW
GTAW
Heat
8.
Constant potential
9.
Constant current
10.
Voltage drop
4. Ampere
11.
5. Volt
12.
Arc voltage
6. Resistance
13.
Polarity
7. Ohms Law
14.
Watt
8
Terms
1 - Electrical Circuit
Terms
2 - Direct Current
Direct current: The type of
current where the flow of
electrons (polarity) is in one
direction.
10
Terms
3 - Alternating Current
11
Terms
4 - Ampere
Knowing these facts, how do you change the amount of heat at the
weld?
What are the characteristics of an electrode that was used with
excessive current density?
What is the effect when the electrode has low current?
12
Terms
5 - Voltage
13
Terms
6 - Resistance
14
Terms
7 - Ohms Law
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Terms
8 - Constant Potential
The constant potential power supply is modified to produce a
relatively constant voltage as the amperage changes.
80
70
60
50
40
30
20
10
0
0
50
100
150
200
250
Terms
9 - Constant Current
In the normal operation of a transformer, as amperage is increased,
the voltage decreases, and vies versa.
Electrical arc welding power supplies are modified so that either the
voltage or the amperage is relatively constant as the other factor
changes.
In a constant current power supply, the current (amperage)
stays relatively constant when the voltage is changed.
GMAW
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Terms
9 - Constant Current-cont.
Increasing the voltage from 20 to
25 volts (25 %) causes the
amperage to change from 123 to
132 Amp (4.8%).
What does the mean for the person
operating the welder?
The voltage is not adjustable for
many power supplies.
Is it possible to make the voltage
change while welding?
Yes. How?
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Terms
10 - Voltage Drop
Yes. Explain!
19
Terms
11 - Open Circuit Voltage
20
Terms
12 - Arc Voltage
Arc voltage is the electrical potential between the electrode and the
metal after the arc has started.
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Terms
13 - Polarity
Polarity (positive & negative) is present in all electrical circuits.
Electricity flows from negative to positive
Controlling the polarity allows the welder to influence the location of
the heat.
When the electrode is positive (+) it will be slightly hotter than the
base metal.
When the base metal is positive (+) the base metal will be slightly
hotter than the electrode.
What abbreviations are used to indicate the polarity of the
electrode?
22
Terms
14 - Watt
Watts are a measure of the amount of electrical energy being
consumed.
Watts = Volts x Amps
The greater the Watts of energy flowing across an air gap the
greater the heat produced.
Is the heat for a weld controlled by adjusting the Volts or the amps?
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GMAW
GTAW
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Safe Practices
25
3. Amperage range
9. Available skills
4. Amperage adjustment
10. Safety
mechanism
5. Input power requirements
6. Initial cost and operating cost
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1: Amperage Output
27
2: Duty cycle
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Weld Defects
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Cause(s)
Excessive heat
Excessive speed.
Incorrect angle
Incorrect
manipulation
Insufficient heat
Slow speed
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Small indentions in
the surface of the
weld
Small voids
throughout the weld
material.
Cause(s)
Low heat
Long arc
Incorrect joint design
Accelerated cooling
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Cause(s)
Accelerated cooling
Constrained joint
Small weld volume
Cracks in the
transition zone
between the weld and
base metal
Induced hydrogen
Incompatible electrode
or wire
Accelerated cooling
Misshapen
and/or uneven
ripples
Inconstant speed
Incorrect manipulation
Incorrect welder settings
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