Design Implementation & Comparison of

Various Control Strategies on Binary

Distillation Column
Presented By:-Ganesh Shete
MIS No:-121416016
Guided By :- Prof. M.A.Khandekar
Prof. S.D.Aagashe

Contents

Introduction
Plant Overview
Problem Statement
Objective
Current status of plant
Methodology
Requirements : Hardware(s) and Software(s)
Project execution schedule
References

Introduction
Batch Distillation Pilot Plant is available in our
departmental Process Instrumentation Lab. This is
binary Batch Distillation Column. This plant is with its
bench mark status. This plant is used to separate the
ethanol from mixture of water & ethanol.

P & ID of Batch Distillation Pilot Plant

Objectives
To reduce batch time
Maximum extraction from product
To minimize the energy consumption of Plant
Modification of the design
Analysis & Comparison of results by application of various
control strategies

Problem Statement
Design implementation & comparison of various control
strategies on binary distillation column

Control Strategies
PID
Fuzzy logic control
Model Predictive control
Combination of any two of above

Hardware Requirements
Schneider M340 PLC
San Telequip SC10MK Serial to Modbus TCP/IP convertor
Emerson's Delta V DCS

Software Requirements
Kepware OPC Server 5.19
Delta v control studio
Delta v continuous historian
Schneider's Unity Pro

Diagram of Hardware Setup

Distillation Plant

KEPWARE OPC Server

Diagram of Hardware Setup

Distillation Plant

IO Mapping in DCS

Software Requirements
Delta v control studio
Delta v continuous historian
Schneider's Unity Pro

Software Requirements
Delta v control studio
Delta v continuous historian
Schneider's Unity Pro

Software Requirements
Delta v control studio
Delta v continuous historian
Schneider's Unity Pro

Software Requirements
Delta v control studio
Delta v continuous historian
Schneider's Unity Pro

References
[1]Aastha Gupta, Asha Ranicontrol Of Distillation Process Using
Neuro-fuzzy Technique International Journal of Electrical, Electronics
and Data Communication, ISSN:2320-2084 Volume-1,Issue-9, Nov-2013
[2]Kale, Shashikant R., and Sudhir D. Agashe. "Performance
enhancement of Binary Batch Distillation Column Pilot Plant." Control,
Instrumentation, Communication and Computational Technologies
(ICCICCT), 2014 International Conference on. IEEE, 2014
[3]Singh, Amit Kumar, Barjeev Tyagi, and Vishal Kumar. "Comparative
performance analysis of fuzzy logic controller for the composition
control of binary distillation column." Recent Advances in Intelligent
Computational Systems (RAICS), 2011 IEEE. IEEE, 2011.

References
[4] Huyck, Bart "Model predictive control of a pilot-scale distillation
column using a programmable automation controller." Control
Conference (ECC), 2013 European. IEEE, 2013
[5] Abdullah, Zailani, Z. Ahmad, and N. Aziz. "Multiple Input-Single
Output (MISO) Feedforward Artificial Neural Network (FANN) Models
for Pilot Plant Binary Distillation Column." Bio-Inspired Computing:
Theories and Applications (BIC-TA), 2011 Sixth International
Conference on. IEEE, 2011