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BRITTLE
Fundamentals of Fracture
A separation of an object into two or more
pieces in response to active stresses far below
the melting temperature of the material.
Atoms on the surface of a material give rise to
a surface energy
Stems from the open bonds on the outer atoms
Grain boundaries also contain a surface energy due to
the large number of open bonds
Fundamentals of Fracture
Simple fracture may occur by one of
two methods, ductile or brittle
Dependent upon the plastic deformation of
the material
Properties which influence the plastic
deformation of a material
Modulus of elasticity
Crystal structure
Fundamentals of Fracture
(a) Highly ductile fracture
(b) Moderately ductile fracture with
necking
Called a cup-and -cone fracture
Most common form of ductile fracture
(c) Brittle fracture
No plastic deformation occurring
Fundamentals of Fracture
(a) Highly ductile fracture
(b) Moderately ductile fracture with
necking
Called a cup-and -cone fracture
Most common form of ductile fracture
(c) Brittle fracture
No plastic deformation occurring
Ductile Fracture
Involves a substantial amount of plastic
deformation and energy absorption before
failure.
Crack propagation occurs very slowly as the
length the crack grows.
Often termed a stable crack, in that it will not
grow further unless additional stress is
applied
The fracture process usually consists of several
stages
Ductile Fracture
Brittle Fracture
Exhibits little or no plastic deformation and low energy
absorption before failure.
Crack propagation spontaneous and rapid
Occurs perpendicular to the direction of the applied stress, forming
an almost flat fracture surface
Ductile fracture
A pure and inclusion
free metal can
elongate under
tension to give
approx. 100% RA and
a point fracture.
The central fracture
surface consists of
numerous cup-like
depressions generally
called dimples.
Dimple size depends
largely on the number
of inclusion sites.
Brittle fracture
Brittle fracture is characterised by the very small
amount of work absorbed and by a crystalline
appearance of the surfaces of fracture, often
with a chevron pattern pointing to the origin of
fracture, due to the formation of discontinuous
cleavage cracks which join up
Mode 1:
Mode 2:
Mode 3:
Behaviour described
Terms used
Crystallographic mode
Shear
Cleavage
Appearance of Fracture
Fibrous
Granular
Strain to Fracture
Ductile
Brittle
Ref: M.Gensamer
Plane stress
plane strain
plane stress
plane strain
(c ) IRREGULAR OR RANDOM
Crack Initiation
and Propagation
Double-ended cra
ck simulations
Fracture Mechanics
Uses fracture analysis to determine the critical
stress at which a crack will propagate and
eventually fail
The stress at which fracture occurs in a material
is termed fracture strength
For a brittle elastic solid this strength is
estimated to be around E/10, E being the
modulus of elasticity
This strength is a function of the cohesive
forces between the atoms
Experimental values lie between 10 and 1000
times below this value
These values are a due to very small flaws occurring
throughout the material referred to as stress raisers
Fracture Mechanics
If we assume that the crack is elliptical in shape and
its longer axis perpendicular to the applied stress,
the maximum stress at the crack tip is:
Fracture Mechanics
The ratio m/ 0 is known as the stress
concentration factor, Kt :
E = modulus of elasticity
gs= specific surface energy
a = half the length of an internal crack
Fracture Toughness
Stresses near the crack tip of a material
can also be characterized by the stress
intensity factor, K,
A critical value of K exists, similar to
the value sc, known as fracture
toughness given by:
Y is a dimensionless parameter that depends
on both the specimen and crack geometries.
Carries the unusual units of
FRACTURE TOUGHNESS
Ductile Fracture
Involves a substantial amount of plastic
deformation and energy absorption before
failure.
Crack propagation occurs very slowly as the
length the crack grows.
Often termed a stable crack, in that it will not
grow further unless additional stress is
applied
The fracture process usually consists of several
stages
Fracture Mechanics
If we assume that the crack is elliptical in
shape and its longer axis perpendicular to
the applied stress, the maximum stress at the
crack tip is: