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EXISTING AC PLANT

Honeywell

EXISTING AHU

Honeywell

IO Summary Plant Room


SNo.

ITEM
1 C HILLERS
2 old - 120 TR
1 New C hiller - 130 TR

2 VFD - C HW

QTY
3

2 PUMPS
SC HW PUMPS (2W+1S)
7.5 KW (10 hp)
C DW PUMPS (2W+1S)
7.5 KW (10 hp)
PC HWP (1W+1S)

8
3

3 C OOLING TOWER
2 Existing

FUNCTION
MONITOR
C hiller outlet temperature
C ondensor outlet temperature
C hilled Water Return Header Temp
C ond Water Return Header Temp
C hiller C urrent
C hilled Water Return Header Flow
OA Temp
C ompressor Overload Status
C ompressor On/Off Status
C ompressor HP & LP Status
C ompressor Antifreeze Status
C ompressor Oil Status
C ondenser Scaling status
A/M Switch Status
CONTROL
C ompressor start/ stop
MOV C hilled Water
MOV C ond Water
MONITOR
Auto/Manual Status
On/Off Status
Gauge Pressure Transmitter
CONTROL
VFD Start / Stop
RPM signal to VFD

AI

DI

AO

DO

3
3
1
1
2
1
1
3
3
6
3
3
3
1
3
3
3

1
1
1
1
1

MONITOR
Pump On/Off status
Pump Overload Status

8
8

3
2

CONTROL
Pump start / stop

MONITOR
C T Fan On/Off status
C T Fan Overload Status
CONTROL
C T Start / Stop
C T MOV

2
2

13

44

2
2
22

Honeywell

IO Summary - AHUs

5 AIR HANDLING UNITS

6 AIR HANDLING UNITS

14

14

MONITOR
Fan On/Off status
Fan Overload Status
Damper On/Off Status
CONTROL
Fan Start / Stop
Damper On/Off Control
MONITOR
Return Air Temperature
CONTROL
2-Way Valve Modulation

Total for AHU


Total

14
14
14
14
14
14
14

14
27

42
86

14
15

28
50

Honeywell

Controller Estimation-1
Controller Estimation

Controller Type XL-100


Ios Available with one controller
Ios required
No Of Controllers Required
Total Ios available
Total Ios Free

Controller Type XL-50


Ios Available with one controller
Ios required
No Of Controllers Required
Total Ios available
Total Ios Free

UI

UO

24
113

12
65
6

144
31

72
7

AI

DI

AO

DO

8
27

4
86

4
15
4
16
1

6
50
9
54
4

10
80

40
7

Honeywell

Controller Estimation -2
Controller Type XL-28
Ios Available with one controller
Ios required
No Of Controllers Required
Total Ios available
Total Ios Free

Controller Type XL-500


Ios Available with one controller
Ios required
No Of Ios Per Module
No Of IO Modules Required
Total Ios available
Total Ios Free

AI

DI

AO

DO

8
27

8
86

4
15
4
16
1

8
50
7
56
6

8
64

64
15

AI

DI

AO

DO

8
27
8
4
32
5

8
86
12
8
96
10

4
15
8
2
16
1

8
50
6
9
54
4

Honeywell

ITEMS Required
ITEM

QTY

Automation solution

AHU Valves + Actuators

14

Imported

Labour for AHU valves

14

MMI

EBI Software + Graphics

Return Air Temp. Sensor

14

CHW Temperature Sensor


COW Temperature Sensor
Diff. Prs. Air Flow Switch
RH / Ambient air temp. sensor
PC
KWh meter

Secondary Pumps

4 Primary Pumps
14
0

1 VFD For Pumps - 1 sec pump


1 Condenser Water Pumps

Valves for pumps, chillers

Current transformers

Panel for Auto / Manual switches

FCU Valve Modification

Auto / Manual switches

4 Pressure transducers

Magnetic flowmeter
Transformer for Actuators

FCU thermostat, Valve, Actuator

Plantroom modification

lot

Aircon piping, valve installation

lot

27 Cabling for pumps, actuators etc.

lot

Electrical MCC Panel

Honeywell

Logics Required
Sr No Name

1 CHW Valve Operation


2 Duty Cycling
3 Night Purge
4 Run Hours Monitoring

5 Plant Operation

6 VFD Modulation

Honeywell

Field Device Selection Temp Sensors


Selection Criteria
Temp Range
Type Insertion, Immersion, Room
Element PT-1000, NTC 20K
Length Of Element (If Type Is Immersion Or Insertion)
Output Current, Voltage, Resistance
Outer Covering PVC, Stainless Steel
RA Temp Sensor
Range 0-100 Deg C
Type - Room (No Return Duct Back To AHU Unit)
Element PT-1000
Output Resistance
Outer Covering - PVC

Honeywell

Field Device Selection Temp Sensors


Chilled/Cond Water Temp Sensor
Range 0-100 Deg C
Type - Immersion
Element PT-1000
Length Of Element 4 (Pipe Size 6
Dia)
Output Resistance
Outer Covering - PVC

Honeywell

Field Device Selection Pressure Transmitter


Selection Criteria
Pressure Range
Type Differential/Gauge/Absolute
Excitation Voltage - 24VDC/AC
Output Current, Voltage,
Outer Covering PVC, Stainless Steel
Pressure Transmitter For VFD Modulation
Range 0-2.5 Bar (Max Line Pressure 2 Bar)
Type - Gauge
Excitation Voltage - 24VAC
Output Current
Outer Covering - PVC

Honeywell

Field Device Selection Flow Meter


Selection Criteria
Flow Range
Type Flow Restriction/Magnetic
Line Size
Min & Max Line pressure
Min & Max Fluid Temp
Fluid Type Conductive/Non Conductive, Clean/Dirty
Excitation Voltage - 24/230VAC
Output Signal Current, Voltage,
Chilled Water Return Header Flow Measurement
Flow Range 0 400 USGPM
Type Magnetic
Line Size 6
Min & Max Line pressure 0 2.5 Bar
Min & Max Fluid Temp - 5 15 Deg C
Fluid Type Conductive, Clean
Excitation Voltage - 230VAC
Output Signal Current,

Honeywell

Field Device Selection Control Valve


Selection Criteria

Type Two Way/Three Way, Linear/Equal Percentage


Operation On-Off/Modulating
Line size
Valve Size
Cv = USGPM Flow/Sqrt (DP)
Cv
Differential Pressure Across The Valve
Fluid Flow Rate
Two Way Control Valve For Temp Control

USGPM Flow = 24 TR/(1.8 DT)


Type Two Way, Equal Percentage
Operation Modulating
Line Size 2.5
Valve Size 2
Cv = 40
Differential Pressure Across The Valve 5 psi
Fluid Flow Rate

Honeywell

Valve Characteristics

Honeywell

Field Device Selection Valve Actuator


Selection Criteria
Type Pneumatic/Electronic
Stem Travel (Stroke)
Line Pressure (Close Off)
Excitation Voltage - 24VDC/AC
Input Signal Current, Voltage,
Two Way Valve Actuator
Type Electronic
Stem Travel (Stroke) 19 mm
Line Pressure (Close Off) 47 psi
Excitation Voltage - 24VAC
Input Signal Voltage,

Honeywell

Actuators With Close-Off Rating For Different Valve Sizes

Honeywell

Field Devices

CONTROL VALVE

ROOM TEMP. SENSOR

ACTUATOR

IMMERSION TEMP. SENSOR (PT1000) WITH THERMOWELL

INSERTION TEMP. SENSOR OUTSIDE AIR TYPE RH SENSOR

TDIAP SERIES : AIR FLOW SWITCH

GAUGE PRESSURE TRANSMITTER

Honeywell

NEW AC PLANT

Honeywell

NEW AHU

Honeywell