Which of the following uses high energy

electrical dishcarges to shape

electrically conducting workpiece?
A. Electrochemical machining
B. Electrochemical grinding
C. Electrical discharge machining
D. Ultrasonic grinding

For common brass tools, wear ratios for

the tool and workpiece vary between:
A. 4:1
B. 20:1
C. 10:1
D. 8:1

For expensive tool materials, wear ratios

for the tool and workpiece vary
between:
A. 4:1
B. 20:1
C. 10:1
D. 8:1

It removes heat by electrolysis in a high

current deplating operation.
A. Electrochemical machining
B. Electronic erosion
C. Electrospark machining
D. Electrical dishcharge machining

What is the other name of electrolytic

grinding?
A. Laser grinding
B. Electrochemical grinding
C. Ultranic grinding
D. Chemical milling

It is typically used in the manufacture of

printed circuit boards, is the selective
removal if material not protected by
mask.
A. Chemical milling
B. Laser machining
C. Ultrasonic machining
D. Electronic erosion

It can be used to shape hard brittle

materials such as glass, ceramics
crystals and gem stones, as well as
tool steels and other metals.
A. Chemical milling
B. Laser machining
C. Ultrasonic machining
D. Electronic erosion

It is used to cut or burn very small holes

in the workpiece with high dimensional
accuracy.
A. Electrochemical machining
B. Laser machining
C. Chemical milling
D. Electronic erosion

A general term used to denote the

blanking, bending and forming and
shearing of thin-gage metals.
A. Presswork
B. Transfer die
C. Strip die
D. Brake

10

Used with dies and punches to form the

workpieces.
A. Station
B. Transfer die
C. Strip die
D. Presses

11

With ______ workpiece advances through

a sequence of operations :
A. Presswork
B. Brakes
C. Tonnage
D. Progressive dies

12

Cut pieces from flat plates, strips and coil

stock.
A. Shearing
B. Bend allowance
C. Forming dies
D. Spring back

13

It produces usable pieces, leaving the

source piece behind as scrap.
A. Punching
B. Drawing
C. Blanking
D. Coining

14

The operation of removing scrap blanks

from the workpiece, leaving the source
piece as the final product.
A. Punching
B. Drawing
C. Clanking
D. Coining

15

A cold forming process that converts a

flat bank into hollow vessel.
A. Embossing
B. Drawing
C. Swaging
D. Punching

16

It is used in the production of coins, is a

severe operation requiring high
tonnage, due to the fact that the metal
flow is completely confined within the
die cavity
A. Coining
B. Embossing
C. Swaging
D. Blanking

17

Forms shallow raised letters or other

designs in relief on the surface of
sheet metal blanks.
A. Coining
B. Embossing
C. Swaging
D. Blanking

18

Reduce the workpiece area by cold

flowing the metal into a die cavity by a
high compressive force or impact.
A. Coining
B. Embossing
C. Swaging
D. Blanking

19

The repeated hammering of a workpiece

to obtain the desired shape.
A. Spring back
B. Blanking
C. Punching
D. Forging

20

Relies on closed impression dies to

produce the desired shape.
A. Hammer forging
B. Open die forging
C. Smith forging
D. Drop forging

21

What is the other name given to gravity

drop hammers?
A. Board hammers
B. Press forging
C. Powered hammers
D. Impactor forging

22

The forging blows are repeated at the

rate of several times a minute for:
A. Gravity drop hammers or board
hammers
B. Press forging
C. Powered hammers
D. Impactor forging

23

The forging blows are repeated at the

rate of more than 300 times a minute
for :
A. Gravity drop hammers or board
hammers
B. Press forging
C. Powered hammers
D. Impactor forging

24

The workpiece is held in position while

the dies are hammered horizontally
into it from both sides.
A. Gravity drop hammers or board
hammers
B. Press forging
C. Powered hammers
D. Impactor forging

25

Involves holding and applying pressure to

round heated blanks
A. Upset forming
B. Flash
C. Pickling
D. Parting line

26

With _____, the part is shaped by a slow

squeezing reaction, rather than rapid
impacts.
A. Drop forging
B. Impactor forging
C. Press forging
D. Upset forging

27

Following forging, the part will have a thin

projection of excess metal known as
______ at the parting line.
A. Pickling
B. Flash
C. Trimmer dies
D. Upset

28

The flash is trimmed off by _____ in a

subsequent operation:
A. Pickling
B. Upset
C. Trimmer dies
D. Forging

29

With _____, a mold is produced by packing

sand around a pattern:
A. Sand molding
B. Gravity molding
C. Die casting
D. Plastic molding

30

To facilitate the removal of the pattern, all

surfaces parallel to the direction of
withdrawal are slightly tapered. This
taper is called:
A. Gate
B. Riser
C. Sprue
D. Draft

31

In the gating system, the metal is poured

into a sprue hole and enters a vertical
passage known as:
A. Gates
B. Downgate
C. Draft
D. Risers

32

Serve as accumulators to feed molten

metal into the cavity during initial
shrinkage
A. Gates
B. Downgate
C. Draft
D. Risers

33

An entrance to the cavity maybe

constricted to control the rate of fill and
such constrictions are known as
A. Gates
B. Downgate
C. Sprue
D. Risers

34

A molten metal is poured into a metal or

graphite mold where pressure is not
used to fill the mold.
A.
B.
C.

Sand molding
Plastic molding
Gravity molding
Non-gravity molding

35

Suitable for creating parts of zinc,

aluminum, copper, magnesium and
lead/tin alloys.
A. Die casting
B. Investment casting
C. Cenrtifugal casting
D. Continuous casting

36

More than how many percent of all die

casting uses zing alloys?
A. 50%
B. 25%
C. 75%
D. 80%

37

Molten metal is forced under pressure into

a permanent metallic mold known as:
a.
b.
c.
d.

Die
Mold
Alloy
Torpedo

38

The cast iron flywheels are commonly

designed with a factor of safety of
______.
A. 14 to 15
B. 8 to 9
C. 10 to 13
D. 6 to 12

39

A pair of equal and opposite (not

collinear) forces that tend cause a
rotation of a body.
A. Couple
B. Equilibrium
C. Centroids
D. Vector

40

It is the ratio of the pitch diameter in

inches to the number of teeth.
A. Pitch circle
B. Module
C. English module
D. Pitch diameter

41

When the motion is

diminished/decreasing instead of
increasing is called :
A. Deceleration
B. Retarded motion
C. Uniform negative impulse
D. All of these

42

Which of the following is a unit of energy?

A. Ft-lb
B. BTU/hr
C. Hp
D. watt

43

When high strength and durability are a

requirement for choosing gear
materials it is preferable to use _____
material.
A. Hardened bronze
B. Phenolic laminated
C. Steel
D. White iron

44

Which of the forces whose line of actions

are parallel but not necessarily equal in
magnitude?
A. Couple
B. Resultant
C. Non collinear
D. Non concurrent

45

The product of the mass and the velocity

of the center of gravity of the body is
called:
A. Linear momentum
B. Linear impulse
C. Angular impulse
D. Angular momentum

46

Two parallel shaft connected by pure

rolling turn in the same direction and
having a speed ratio of 2.75. what is
the distance of the two shaft if the
smaller cylinder is 22 cm in diameter.
A. 16.60
B. 25.25
C. 30.25
D. 19.25

cm
cm
cm
cm

47

The distance between similar, equallyspaced tooth surfaces in a given

direction and along a given line:
A. Pitch circle
B. Pitch
C. Pitch plane
D. Pitch diameter

48

It is simply defined as a simple push and

pull.
A. Power
B. Work
C. Inertia
D. Force

49

How do you call opposite directional

forces equal in magnitude and parallel?
A. Non coplanar
B. Couple
C. Centroid
D. Coplanar

50

Which of the following terms is applied to

quantities such as time, volume, and
density?
A. couple
B. Components
C. Resultants
D. Scalar

51

The use of hardened steel for the mating

metal gear appears to give the best
results and longer operational life. The
usual hardness is in the range of:
A. Over 600 BHN
B. Below 350 BHN
C. 300 to 400 BHN
D. Over 400 BHN

52

It is the product of the resultant of all

forces acting on a body and the time
A. Linear momentum
B. Angular momentum
C. Linear impulse
D. All of these

53

The separate forces which can be so

combined are called:
A. Concurrent forces
B. Couple
C. Non concurrent forces
D. Component forces

54

Continuous stretching under load even if

the stress is less than the yield point.
A. Plasticity
B. Creep
C. Elasticity
D. Ductility

55

The most known lubricants being utilized

in whatever category of load and speed
are oil, air, grease and dry lubricants
like:
A. Bronze
B. Silicon
C. Lead
D. Graphite

56

A coupling that allows

flexibility/movement in the operation.
Made of alternate boiling of steel,
leather, fabric and or plastic material
into the two flanges.
A. Flexible disk coupling
B. Flexing Oldham coupling
C. Flexible toroidal spring coupling
D. Elastic-material bonded coupling

57

It consists of two cranks, a stationary

piece called the line of centers and the
connecting rod is:
A. Five bar linkage
B. Three-crank linkage
C. Four-crank braces
D. Four-bar linkage

58

Used to change rotary motion to

reciprocating motion:
A. Rack gears
B. Helical gears
C. Hyphoid gears
D. Herringbone gears

59

The effective face width of a helical gear

divided by gear axial pitch:
A. Approach ratio
B. Arc of recess
C. Arc of action
D. Face overlap

60

Pitch diameter less the diameter of the

roller chain is equal to:
A. Top land
B. Addendum
C. Bottom diameter
D. Face overlap

61

Generally applied on speed reducer due

to large speed ratio.
A. Bevel gears
B. Worm gears
C. Helical gears
D. Hyphoid gears

62

If shaft size is specified as-diameter of

2.00 max and 1.99 min. In diameter
then the .010 could be defined as
A. Allowance
B. Variance
C. Fit
D. Tolerance

63

A material plane was subjected to a load.

When the load was removed the strain
disappeared. From the structural
change which of the following can be
considered about this material?
A. It
B. It
C. It
D. It

has high modules of elasticity

is plastic
does not follow hookes law
is elastic

64

For an evenly distributed and uniform

wear on each meshing gear tooth, the
ideal design practice is to consider a:
A. Wear resistance alloy addition to tooth
gears
B. Heat treatment of the gears
C. Hardening of each tooth
D. Hunting tooth addition

65

Helix angle in the range of _____ degree is

recommended for wide-face helical
gears.
A. Less than 15
B. 20 to 35
C. Less than 20
D. 20 to 22

66

Difference between maximum material

limits of mating parts. Or it is a
minimum clearance or maximum
interference between parts:
A. Tolerance
B. Variance
C. Fits
D. Allowance

67

The changes in shape or geometry of the

body due to action of force on it is called
deformation or:
A. Shear stresses
B. Compressive stresses
C. Stresses
D. Strains

68

The reciprocal of a diametral pitch or the

ratio of the pitch diameter to the no. Of
teeth
A. Lead
B. Involute
C. Module
D. Clearances

69

One of these materials is not a structural

steel?
A. Low carbon steel
B. Stainless steel
C. Tool and die steel
D. Medium carbon steel

70

An elastic body whose primary function is

to deflect under load.
A. Clutch
B. Brake
C. Stopper
D. Spring

71

Flat leather belting not recommended for

used in a speed in excess of ____ fpm.
A. 3600
B. 6000
C. 4800
D. All of these

72

The angle included between the sides of

the thread measured in an axial plane
in a screw thread
A. Angle of thread
B. Helix angle of thread
C. Angle between thread or 40
D. Helix angle thread or 20 deg

73

When an air entrainment agent is put into

a concrete mix.
A. The water/cement ratio must be
reduced
B. The strength will decrease
C. Minimal effect
D. The strength will suffer up to 50%

74

The ratio of moment of inertia on a crosssection of a beam to this section

modulus is:
A. A measure of distance
B. Equal to the radius of gyration and
compression
C. Multiplied by the bending moment of
inertia to determine the yield stress
D. Equal to the area of the cross-section
and tension
75

The ratio of moment of inertia of the cross

section of a beam to the section
modulus is _____?
A. Equal to the radius of gyration
B. Equal to the area of the cross section
C. Multiplied by the bending moment to
determine the stress
D. A measure of distance

76

Poissons ratio is the ratio of

A. Elastic limit to yield strength
B. Lateral deformation to the longitudinal
deformation
C. Shear strain to unit strain
D. Elastic limit to shear strength

77

Alloy that improves strength of steel at

high temperature application:
A. Aluminum
B. Silicon
C. Manganese
D. Chromium

78

The differential of the shear equation is

the :
A. Deflection of the beam
B. Tensile strength of beam
C. Comprehensive strength of the beam
D. Load on the beam

79

The length of contact between two mating

parts in a screw and nut threads
measured axially is termed _____.
A. Length of engagement
B. Arc of contacts
C. Axis of contact
D. Depth of engagement

80

The sum of their addendums and

dedendums is:
A. Whole depth
B. Width of space
C. Full depth
D. Working depth

81

It is recommended not to have direct

drive between driven and drive
sprockets if the ratio of their teeth
exceeds _____. Use 2 or more step
combination.
A. 10 times
B. 5 times
C. 8 times
D. 6 times

82

Stresses that are independent loads is

called.
A. Working stress
B. Simple stress
C. Residual stress
D. Combined stress

83

Ability to resist deformation under stress

A. Plasticity
B. Stiffness
C. Toughness
D. All of these

84

The property of material wherein the

content is continuously distributed
through its entire mass.
A. Plasticity
B. Homogeneity
C. Malleability
D. All of these

85

Material having a high electrical

resistance and should not be used as
conductor of electrical current.
A. Nickel
B. Silicon base alloys
C. Aluminum oxide
D. Iron oxide

86

The best materials for brake drums is:

A. Aluminum
B. Steel material
C. Cast iron
D. Wrought iron

87

The property that characterizes a

materials ability to be drawn into a
wire.
A. Tensile strength
B. Endurance limit
C. Ductility
D. Thermal conductivit

88

The alloy materials used in the production

of metal working tools:
A. Titanium, phosphorous
B. Vanadium, chromium, molybdenum
C. Tungsten, silicon, hadfield
D. High carbon steel

89

Which of the phases of steel elements has

a face-centered cubic structure?
A. Pyrite
B. Cementite
C. Austenite
D. All of these

90

The rigidity of polymer can be increased

by:
A. Furnace melting
B. Crystallization
C. Normalizing
D. Shot opening

91

The difference between cast steel and

cast iron:
A. All of these
B. Cast steel has usually less than 1%
C. While cast iron has 2% or 3.6% carbon
range
D. Cast iron has lower strength more
brittle and has lower ductility than cast
steel

92

It has a general practice to use the

following allowable stresses 4000 psi
for maintransmitting shaft and 8500 psi
for small short shafts and counter
shaft. For lineshaft carrying pulley it is
_____ psi
A. 7800
B. 6000
C. 7000
D. 6500
93

The properties of metal to withstand loads

without breaking down is:
A. Elasticity
B. Plasticity
C. Strength
D. Strain

94

Almost always the soldering materials are

a combination of the following alloys:
A. All of these
B. Tin and antimony
C. Lead and tin
D. Lead and antimony

95

The most popular of all soldering

materials in use has composition of:
A. 45/55% tin and lead
B. All of these
C. 50/50% tin and lead
D. 60/40% tin and lead

96

The relative strength of a butt welding

could be safety assumed as _____ %
efficiency.
A. 95
B. 90
C. 98
D. 92

97

It is a work-supporting device which is

bolted to the saddle of the lathe
machine. It travels with the cutting tool
it is a prevention of the springing away
of the work piece from cutting tools
A. Rubber-flex collets
B. Follower rest
C. Tool post
D. Carriage stop

98

Which of the following raw materials are

used in the foundry molding operation?
A. Silica sand, bentonite, flour/paste water
B. Silica sand paste, graphite electrode
C. Silica sand and paste
D. Silica sand, linseed oil, flour

99

Which of the following is not a part of

micrometer caliper?
A. Thimble
B. Spindle
C. Head screw
D. Anvil

100

To avoid brittleness of weld or the residual

stress in the welding it is normally
stress relieved of:
A. Normalizing
B. Flame hardening
C. Tempering
D. Annealing

101