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VLSI DESIGN

MOS
TRANSISTOR
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The MOS Transistor


How old is the idea?

The first experimental observation of the surface


and its impact on the electric current was
disclosed in the paper The action of light on
Selenium by W. G. Adams and R. E. Day in the
Proceeding of Royal Society in 1876.

1928

Field effect control device proposed by J. Lilienfield


3

About MOSFET
The surface controlled transistor has a very bad drift
problem. We have been fooling with this problem for a
long time and have no hope of an early solution. In fact,
I am not sure I have a strong hope of an eventual solution.
Gordon Moore
Fairchild Progress Report, February 15, 1962

Although the MOS devices are still at the research stage


because of fabrication problems and incomplete physical
understanding, their impact on microelectronics is
expected to be significant.
George Warfield, RCA
Electron Device Meeting, October, 1962
4

RCA Announcement of MOS transistor (February 11, 1963)


5

MOS Field-Effect Transistors (MOSFETs)


Compared to BJTs, MOSFETs can be made quite small (i.e., requiring
a small area on the silicon IC chip).
Their manufacturing process is relatively simple.
Their operation requires comparatively little power.
Ways to implement digital and analog functions utilizing MOSFETs
almost exclusively (i.e., with very few or no resistors).
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Possible to pack large numbers of MOSFETs (>200 million!) on a
single IC chip to implement very sophisticated, very-Iarge-scaleintegrated (VLSI) circuits such as those for memory and microprocessors.
Analog circuits such as amplifiers and filters are also implemented in
MOS Technology.
6

Physical structure of the enhancement-type NMOS transistor

3D Perspective

L = 0.1 to 3 m cross-section.
Typically, W = 0.2 to 100 m, and the
thickness of the oxide layer (tox) is in
the range of 2 to 50 nm.
9

Creating a Channel for Current


Flow

N-channel MOSFET is formed in a p-type


substrate: Channel created by inverting the
substrate surface from p type to n type.
Hence the induced channel is also called
an inversion layer.

Gate voltage at which a sufficient


number
of
mobile
electrons
accumulate---- Threshold voltage Vt
10

Applying a Small VDS


..

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VDS causes a current lD to flow through source and drain.Conductance


of the channel is proportional to the excess gate voltage VGS above Vt
11

The iDvDS characteristics of the MOSFET when the


voltage applied between drain and source, vDS, is kept
small. The device operates as a linear resistor whose
value is controlled by vGS.

12

Operation as VDS Is
Increased

Channel depth depends on this voltage


Channel is no longer of uniform depth;
Channel will take the tapered form shown:
Deepest at the source end and shallowest at the drain end.
As VDS is increased, the channel becomes more tapered
. and its resistance increases correspondingly
13

14

Derivation of the iD-VDS Relationship .

15

Cox =

=ox/
tox
3.9
o =3.9 x 8.854 x 10-12 =
ox

3.45 x 10-11F/ m
dq = -Cox(W dx)[vGS v(x) - V t ]
E(x) =

_ dv(x)
dx

Electrtric field E(x) causes the


electron charge dq to drift toward
the drain with a velocity dx/dt
dx
dt

= -n

E(x) = dv(x)
n
dx

i = dq/dt = dq dx
dx dt
i = - nCox W [ VGS v(x) Vt ]
dv(x)
dx
16

nCoxW [VGS- Vt- v(x)] dv(x)

iDdx =

Integrating both sides of this equation from x= 0 to x=L


and, correspondingly, for v(0) = 0 and v(L)=vDS
v DS
L

iDdx = nCoxW [VGS- Vt- v(x)]


0dv(x) 0

W
L

iD = (nCox)

[ (VGS- Vt)VDS 1/2 V2DS

At the beginning of the saturation region substituting VDS = VGS - V t


,
2
D
n ox
GS
t

1
i C
2

W
v
L

17

nCox is a constant determined by the process


technology used to fabricate the n-channel MOSFET. It is
known as the process transconductance parameter.
Denoted k'n and has the dimensions of A/V2

k'n =
nCox
Aspect Ratio of the MOSFET
(Triode region)

(Saturation region)

Different notations:

Kn, K'n n; C"ox Tox ; VT0,VTN,VTP;

18

Consider a process technology for which Lmin =0.4 m, tox = 8 nm,


n = 450 cm2/V- s, and Vt = 0.7 V.
(a) Find Cox and k'n .
(b) For a MOSFET with W /L = 8 m/0.8 m, calculate the values of VGS
and VDSmin needed to operate the transistor in the saturation region
with a dc current ID = 100 A.
(c) For the device in (b), find the value of VGS reguired to cause the
device to operate as a l000- resistor for very small VDS .

19

(b) For operation in the saturation region,

(c) For the MOSFET in the triode region with VDS very
small,

20

21

The p-Channel
Fabricated
on an n-type substrate
MOSFET

p + regions for the drain and source


Has holes as charge carriers
VGS and VDS are negative and the threshold voltage
Vt is negative
.

It is important to be familiar with the PMOS transistor


for two reasons:
1.PMOS devices are still available for discrete-circuit design
2. Both PMOS and NMOS transistors are utilized in complementary
. MOS or CMOS circuits, which is currently the dominant
MOS . .
technology.

22

Cross-section of a CMOS integrated circuit

Note that the PMOS transistor is formed in a separate ntype region, known as an n well. Another arrangement is
also possible in which an n-type body is used and the n
device is formed in a p well. Not shown are the connections
made to the p-type body and to the n well; the latter
functions as the body terminal for the p-channel device.
23

Operating the MOS Transistor in the Subthreshold


Region .

It has been found that for values of VGS smaller than but
close to Vt a small drain current flows.
In this subthreshold region of operation
Drain current is exponentially related to VGS.
There are special, but a growing number of applications that
make use of subthreshold operation.

24

Circuit symbol for the n-channel enhancement-type MOSFET

25

CURRENT-VOLTAGE CHARACTERIST!CS

n-channel enhancementmode MOSFET operates in


the triode region when
VGS is greater than Vt
and the drain voltage is
lower
than
the
gate
voltage by at least Vt volts.

26

In the triode region

Near the origin

Su

t.
s
b

The boundary between the triode region and the saturation region is
characterized by
VDS = VGS- Vt (Boundary)

27

Gate-to-source overdrive

Vov=VGSVt

To operate the MOSFET in the saturation region,


VGS V t (Induced channel)

G-to-D Volt. below V t ,


Raising
VDS
VGD < = V t (Pinched-off channel)

Pinched off at the drain

In terms of VDS :

VDS = > VGS - Vt (Pinched-off channel)

28

The iDvGS characteristic for an enhancementtype NMOS transistor in saturation

29

Large-signal equivalent-circuit model of an n-channel


MOSFET operating in the saturation region

30

The relative levels of the terminal voltages of the


enhancement NMOS transistor for operation in the triode
region and in the saturation region.

31

Finite Output Resistance in


G
Saturation

+5V

S
0V

4.5V
0.1V
2.0V
3.0V
Vt =
0.5V

Ideal : Once the channel is pinched off at the drain


end, further increases in VDS have no effect on
the channel's shape.
32

4.5V
G
+5V

S
0V

D
6.0V

Vt =
Practice0.5V
: Increasing VDS beyond VDSsat does affect the
channel. Channel pinch-off point is moved slightly away from the
drain, toward the source. The voltage across the channel remains
constant at VGS - Vt = VDSsat. Additional voltage applied to the
drain appears as a voltage drop across the narrow depletion
region between the end of the channel and the drain region. This
voltage accelerates the electrons that reach the drain end of the
channel. The channel length is in effect reduced, from L to L L.
Phenomenon known as channel-length modulation . iD
is inversely proportional to the channel length. iD increases with
VDS
33

34

L = '
vDS

' is a process-technology parameter with the dimensions of

m/V

35

Effect of VDS on iD in the saturation region

The MOSFET parameter VA depends on the process


technology and, for a given process, is proportional to
the channel length L.
36

Drain current without channel-length modulation

37

Large-signal equivalent circuit model of the n-channel


MOSFET

Large-signal equivalent circuit model of the n-channel


MOSFET in saturation, incorporating the output
resistance ro. The output resistance models the linear
dependence of iD on vDS
38

p-Channel MOSFET

39

Characteristics of the p-Channel MOSFET

(a) Circuit symbol for the p-channel enhancement-type MOSFET. (b) Modified
symbol with an arrowhead on the source lead. (c) Simplified circuit symbol for the
case where the source is connected to the body. (d) The MOSFET with voltages
applied and the directions of current flow indicated. Note that vGS and vDS are
negative and iD flows out of the drain terminal.

40

VGS < = Vt (Induced channel)


VSG = |Vt|

0.25 to 0.5n

VDs > = VGS - Vt (Continuous channel)


Drain voltage must be higher than the gate voltage by at least |Vt|

To operate in saturation, VDS < = VGS - Vt (Pinched-off channel)


Drain voltage must be lower than (gate voltage + I Vtl)

Negative.
41

The relative levels of the terminal voltages of the


enhancement-type PMOS transistor for operation in
the triode region and in the saturation region.
42

The Role of the Substrate - The Body Effect

No
Problem

Source terminal connected to the substrate (or body) terminal B ,


r
oto
f
In ICs, the substrate is usually common
s
many
MOS transistors.
n
n
o
o
i
iti nct
d
Substrate connected to the most
power supply
ju
on negative
l
c
e
ff nn in a PMOS circuit).
. in an NMOS circuit (mosttopositive
u c ha
c
o
hevoltage
t
t
Resulting reverse-bias
between source and body
n a te i
a
tr on device operation.
. (VSB) wIll haveaan
s
int effect
ub
m
s
To the
all
43

The reverse bias voltage will widen the depletion region .This
in turn reduces the channel depth. To return the channel to its
former state, VGS has to be increased. The effect of VSB on
the channel can be represented as a change in the threshold
voltage Vt . Increasing the reverse substrate bias voltage VSB
results in an increase in Vt .

Vto Threshold voltage for VSB = 0

Physical parameter with (2 f ) typically 0.6 V

Fabrication-process parameter
44

q Electron charge (1.6 x 10-19 C)


NA Doping concentration of the p-type substrate

s Permittivity of silicon (11.70 = 11.7 x 8.854 x 10-14 = 1.04 X 10-12


F/cm)
The parameter has the dimension of V and is typically 0.4 V

p-Channel Devices
NA

VSB
by

by

I VSBI

ND ,

2f is typically 0.75 V
is typically -0.5 V (Negative)
45

Review

Transistor Structure
SiO2
Insulator

Polysilicon Gate
W

Drain

Source
n+

L
G

D
SB G

n+

channel

p substrate

substrate connected
to GND

n transistor
SiO2
Insulator
Source
p+

Polysilicon Gate

Drain

channel

p+

D
G

SB
S

n substrate

p transistor

G
substrate connected
to V DD

46

Review
N Transistor Operation - Cutoff
Vgs << Vt : Transistor OFF
Majority carrier in channel (holes)
No current from source to drain
V S =0

source

V GS =0

channel

V DS =0

drain

Some Values for


Vtn:
Book (0.5m) : 0.7V
AMI (1.5m): 0.61V

47

Review
N Transistor Operation - Subthreshold
0 < Vgs < Vt : Depletion region
Electric field repels majority carriers (holes)
Depletion region forms - no carriers in channel
No current flows (except for leakage current)
VS =0

0<VGS <VT

source

VDS =0

drain

depletion region

48

Review
N Transistor Operation - ON
Vgs > Vt , VDS=0: Transistor ON

Electric field attracts minority carriers (electrons)


Inversion region forms in channel
Depletion region insulates channel from substrate
Current can now flow from drain to source!
V S =0

source

V GS >V T

V DS =0

drain
inversion layer - channel

49

Review
N Transistor Operation - Linear
Vgs > Vt , VDS < VGS - Vt : Linear (Active) mode
Combined electric fields shift channel and depletion region
Current flow dependent on VGS, VDS
V S =0

source

V GS >V T

V DS <V GS -V T

drain

50

Review
N Transistor Operation - Saturation
Vgs > Vt , VDS >VGS -Vt : Saturated mode
Channel pinched off
Current still flows due to electron drift
Current flow dependent on VGS
V S =0

V GS >V T

source

V DS >V GS -V T

drain
pinch-off point

51

Review
P Transistor Operation
Opposite of N-Transistor
Vgs >> Vt : Transistor OFF
Majority carrier in channel (electrons)
No current from source to drain

0 > Vgs > Vt : Depletion region


Electric field repels majority carriers (electrons)
Depletion region forms - no carriers in channel
No current flows (except for leakage current)

Vgs < Vt , VDS=0: Transistor ON

Electric field attracts minority carriers (holes)


Inversion region forms in channel
Depletion layer insulates channel from substrate
Current can now flow from source to drain!
52

Review
P Transistor Modes of Operation
Vgs < Vt , VDS > VGS - VT : Linear (Active) mode
Combined electric fields shift channel and depletion region
Current flow dependent on VGS, VDS

Vgs < Vt , VDS < VGS - VT : Saturation mode


Channel pinched off
Current still flows due to hole drift
Current flow dependent on VGS

Some Values for


Vtp:
Book (0.5m) : -0.8V
AMI (1.5m): -1.02V

53

I-V Characteristics of MOS Transistors

ID

linear

saturation

V DS

V GS =5V

V GS =-1.5V

V GS =2.5V

V GS =-2.5V

V GS =1.5V

V GS =-5V

V DS
n transistor

saturation

linear

p transistor

54

ID

Transistors as Switches
We can view MOS transistors as electrically controlled
switches
Voltage at gate controls path from source to drain
d
nMOS

pMOS

g=0

g=1

d
OFF

ON

OFF

ON
s

55

CMOS Inverter
A

VDD

0
1

A
A

GND
56

CMOS Inverter
A

VDD

0
1

OFF

A=1

Y=0

ON
A

GND
57

CMOS Inverter
A

VDD
ON
A=0

Y=1

OFF
A

GND
58

CMOS Fabrication
CMOS transistors are fabricated on silicon wafer
Lithography process similar to printing press
On each step, different materials are deposited or
etched
Easiest to understand by viewing both top and crosssection of wafer in a simplified manufacturing process

59

Inverter Cross-section
Typically use p-type substrate for nMOS transistors
Requires n-well for body of pMOS transistors
A
GND

VDD

SiO2
n+ diffusion

n+

n+

p substrate
nMOS transistor

p+

p+
n well

p+ diffusion
polysilicon
metal1

pMOS transistor

60

Well and Substrate Taps


Substrate must be tied to GND and n-well to VDD
Metal to lightly-doped semiconductor forms poor
connection called Shottky Diode
Use heavily doped well and substrate contacts / taps
A
GND

VDD

p+

n+

n+
p substrate

substrate tap

p+

p+

n+

n well

well tap

61

Inverter Mask Set


Transistors and wires are defined by masks
Cross-section taken along dashed line

GND

VDD
nMOS transistor
substrate tap

pMOS transistor
well tap

62

Detailed Mask Views


Six masks

n well

n-well
Polysilicon
n+ diffusion
p+ diffusion
Contact
Metal

Polysilicon

n+ Diffusion

p+ Diffusion

Contact

Metal

0: Introduction

Slide 63

Fabrication Steps
Start with blank wafer
Build inverter from the bottom up
First step will be to form the n-well
Cover wafer with protective layer of SiO2 (oxide)
Remove layer where n-well should be built
Implant or diffuse n dopants into exposed wafer
Strip off SiO2

p substrate

64

Oxidation
Grow SiO2 on top of Si wafer
900 1200 C with H2O or O2 in oxidation furnace

SiO2

p substrate

65

Photoresist
Spin on photoresist
Photoresist is a light-sensitive organic polymer
Softens where exposed to light

Photoresist
SiO2

p substrate

66

Lithography
Expose photoresist through n-well mask
Strip off exposed photoresist

Photoresist
SiO2

p substrate

67

Etch
Etch oxide with hydrofluoric acid (HF)
Seeps through skin and eats bone; nasty stuff!!!

Only attacks oxide where resist has been exposed

Photoresist
SiO2

p substrate

0: Introduction

Slide 68

Strip Photoresist
Strip off remaining photoresist
Use mixture of acids called piranah etch

Necessary so resist doesnt melt in next step

SiO2

p substrate

69

n-well
n-well is formed with diffusion or ion implantation
Diffusion
Place wafer in furnace with arsenic gas
Heat until As atoms diffuse into exposed Si

Ion Implantation
Blast wafer with beam of As ions
Ions blocked by SiO2, only enter exposed Si
SiO2
n well

70

Strip Oxide
Strip off the remaining oxide using HF
Back to bare wafer with n-well
Subsequent steps involve similar series of steps

n well
p substrate

71

Polysilicon
Deposit very thin layer of gate oxide
< 20 (6-7 atomic layers)

Chemical Vapor Deposition (CVD) of silicon layer


Place wafer in furnace with Silane gas (SiH4)
Forms many small crystals called polysilicon
Heavily doped to be good conductor

Polysilicon
Thin gate oxide

p substrate

n well

Polysilicon Patterning
Use same lithography process to pattern polysilicon

Polysilicon

Polysilicon
Thin gate oxide

p substrate

n well

73

Self-Aligned Process
Use oxide and masking to expose where n+ dopants
should be diffused or implanted
N-diffusion forms nMOS source, drain, and n-well
contact

p substrate

n well

74

N-diffusion
Pattern oxide and form n+ regions
Self-aligned process where gate blocks diffusion
Polysilicon is better than metal for self-aligned gates
because it doesnt melt during later processing

n+ Diffusion

n well
p substrate

75

N-diffusion cont
Historically dopants were diffused
Usually ion implantation today
But regions are still called diffusion

n+

n+
p substrate

n+
n well

76

N-diffusion cont.
Strip off oxide to complete patterning step

n+

n+
p substrate

n+
n well

77

P-Diffusion
Similar set of steps form p+ diffusion regions for pMOS
source and drain and substrate contact

p+ Diffusion

p+

n+

n+

p+

p+

n+

n well
p substrate

78

Contacts
Now we need to wire together the devices
Cover chip with thick field oxide
Etch oxide where contact cuts are needed

Contact

Thick field oxide


p+

n+

n+

p+

p+

n+

n well
p substrate

79

Metalization
Sputter on aluminum over whole wafer
Pattern to remove excess metal, leaving wires

Metal

Metal
Thick field oxide
p+

n+

n+

p+

p+

n+

n well
p substrate

80

Layout
Chips are specified with set of masks
Minimum dimensions of masks determine transistor size
(and hence speed, cost, and power)
Feature size f = distance between source and drain
Set by minimum width of polysilicon
Feature size improves 30% every 3 years or so
Normalize for feature size when describing design rules
Express rules in terms of = f/2
E.g. = 0.3 m in 0.6 m process
81

Simplified Design Rules


Conservative rules to get you started

82

Inverter Layout
Transistor dimensions specified as Width / Length
Minimum size is 4 / 2, sometimes called 1 unit
In f = 0.6 m process, this is 1.2 m wide, 0.6 mm
long

83

Summary

MOS Transistors are stack of gate, oxide, silicon


Can be viewed as electrically controlled switches
Build logic gates out of switches
Draw masks to specify layout of transistors
Now you know everything necessary to start designing
schematics and layout for a simple chip!

84

LOCOS Fabrication Process

85

LOCOS Defined
LOCOS = LOCal Oxidation of Silicon
Defines a set of fabrication technologies where
the wafer is masked to cover all active regions
thick field oxide (FOX) is grown in all non-active regions

Used for electrical isolation of CMOS devices


Relatively simple to understand so often used to
introduce/describe CMOS fabrication flows
Not commonly used in modern fabrication
other techniques, such as Shallow Trench Isolation (STI) are
currently more common than LOCOS
86

LOCOS step 1
Form N-Well regions

Grow oxide

Deposit photoresist

NWELL mask

oxide
p-type
substrate

Cross section view


NWELL mask

Layout view

87

photoresis
t

Form N-Well regions

Grow oxide

Deposit photoresist

Pattern photoresist
NWELL Mask
expose only n-well
areas

LOCOS step 1
NWELL mask

oxide
p-type
substrate

Cross section view


NWELL mask

Layout view

88

photoresis
t

Form N-Well regions

Grow oxide

Deposit photoresist

Pattern photoresist

NWELL Mask

expose only n-well


areas

Etch oxide

Remove photresist

LOCOS step 1

oxide
p-type
substrate

Cross section view

Layout view

89

Form N-Well regions

Grow oxide

Deposit photoresist

Pattern photoresist
NWELL Mask
expose only n-well
areas

Etch oxide

Remove photoresist

Diffuse n-type dopants


through oxide mask
layer

LOCOS step 1
n-well
p-type
substrate

Cross section view

Layout view

90

Form Active Regions

LOCOS step 2

Deposit SiN over wafer

Deposit photoresist over


SiN layer

ACTIVE
mask
n-well

SiN

p-type
substrate

ACTIVE
mask

91

photoresis
t

Form Active Regions

LOCOS step 2

Deposit SiN over wafer

Deposit photoresist over


SiN layer

Pattern photoresist
*ACTIVE MASK

ACTIVE
mask
n-well

SiN

p-type
substrate

ACTIVE
mask

92

photoresis
t

Form Active Regions

LOCOS step 2

Deposit SiN over wafer

Deposit photoresist over


SiN layer

Pattern photoresist
*ACTIVE MASK

Etch SiN in exposed


areas

n-well

SiN

p-type
substrate

leaves SiN mask which


blocks oxide growth

ACTIVE
mask

93

photoresis
t

Form Active Regions

LOCOS step 2

Deposit SiN over wafer

Deposit photoresist over


SiN layer

Pattern photoresist
*ACTIVE MASK

Etch SiN in exposed


areas

n-well
FOX
p-type
substrate

leaves SiN mask which


blocks oxide growth

Remove photoresist

Grow Field Oxide (FOX)


thermal oxidation

ACTIVE
mask

94

Form Active Regions

LOCOS step 2

Deposit SiN over wafer

Deposit photoresist over


SiN layer

Pattern photoresist
*ACTIVE MASK

Etch SiN in exposed


areas

n-well
FOX
p-type
substrate

leaves SiN mask which


blocks oxide growth

Remove photoresist

Grow Field Oxide (FOX)


thermal oxidation

Remove SiN

ACTIVE
mask

95

Form Gate (Poly layer)

LOCOS step 3

Grow thin Gate Oxide


over entire wafer
negligible effect on
FOX regions

gate
oxide

96

LOCOS step 3
Form Gate (Poly layer)

POLY mask

Grow thin Gate Oxide


over entire wafer
negligible effect on
FOX regions

Deposit Polysilicon

Deposit Photoresist

gate
oxide

POLY mask

97

polysilicon

Form Gate (Poly layer)

LOCOS step 3
POLY mask

Grow thin Gate Oxide


over entire wafer
negligible effect on
FOX regions

Deposit Polysilicon

Deposit Photoresist

Pattern Photoresist

gate
oxide

*POLY MASK

Etch Poly in exposed


areas

Etch/remove Oxide
gate protected by poly

POLY mask

98

Form Gate (Poly layer)

LOCOS step 3

Grow thin Gate Oxide


over entire wafer
negligible effect on
FOX regions

Deposit Polysilicon

Deposit Photoresist

Pattern Photoresist

gate
oxide

*POLY MASK

Etch Poly in exposed


areas

Etch/remove Oxide
gate protected by poly

99

Form pmos S/D

Cover with photoresist

LOCOS step 4
PSELECT
mask

PSELECT
mask

100

Form pmos S/D

Cover with photoresist

Pattern photoresist

LOCOS step 4
PSELECT
mask

*PSELECT MASK

POLY mask

101

Form pmos S/D

Cover with photoresist

Pattern photoresist

LOCOS step 4

*PSELECT MASK

Implant p-type dopants

Remove photoresist

p+ dopant

p+ dopant

POLY mask

102

Form nmos S/D

Cover with photoresist

LOCOS step 5
NSELECT
mask

p+

p+

p+

POLY mask

103

Form nmos S/D

Cover with photoresist

Pattern photoresist
*NSELECT MASK

LOCOS step 5
NSELECT
mask

p+

p+

p+

POLY mask

104

Form nmos S/D

Cover with photoresist

Pattern photoresist
*NSELECT MASK

Implant n-type dopants

Remove photoresist

LOCOS step 5
n+

p+

p+

n+

n+

n+ dopant

n+ dopant

POLY mask

105

p+

LOCOS step 6
Form Contacts

Deposit oxide

Deposit photoresist

CONTACT
mask
n+

p+

p+

n+

CONTACT
mask

106

n+

p+

LOCOS step 6
Form Contacts

CONTACT
mask

Deposit oxide

Deposit photoresist

n+

Pattern photoresist

p+

p+

n+

*CONTACT Mask
One mask for both
active and poly
contact shown

CONTACT
mask

107

n+

p+

LOCOS step 6
Form Contacts

Deposit oxide

Deposit photoresist

n+

Pattern photoresist

p+

p+

n+

*CONTACT Mask
One mask for both
active and poly
contact shown

Etch oxide

108

n+

p+

LOCOS step 6
Form Contacts

Deposit oxide

Deposit photoresist

n+

Pattern photoresist

p+

p+

n+

*CONTACT Mask
One mask for both
active and poly
contact shown

Etch oxide

Remove photoresist

Deposit metal1
immediately after
opening contacts so
no native oxide grows
in contacts

Planerize
make top level

109

n+

p+

LOCOS step 7
Form Metal 1 Traces

METAL1 mask

Deposit photoresist
n+

p+

p+

n+

METAL1 mask

110

n+

p+

LOCOS step 7
Form Metal 1 Traces

METAL1 mask

Deposit photoresist

Pattern photoresist

n+

*METAL1 Mask

p+

p+

n+

METAL1 mask

111

n+

p+

LOCOS step 7
Form Metal 1 Traces

Deposit photoresist

Pattern photoresist

n+

*METAL1 Mask

p+

p+

n+

n+

Etch metal

metal over poly outside of cross


section

112

p+

LOCOS step 7
Form Metal 1 Traces

Deposit photoresist

Pattern photoresist

n+

*METAL1 Mask

Etch metal

Remove photoresist

p+

p+

n+

113

n+

p+

LOCOS step 8
VIA mask

Form Vias to Metal1

Deposit oxide

Planerize oxide

n+

Deposit photoresist

p+

p+

n+

VIA mask

114

n+

p+

LOCOS step 8
VIA mask

Form Vias to Metal1

Deposit oxide

Planerize

n+

Deposit photoresist

Pattern photoresist

p+

p+

n+

*VIA Mask

VIA mask

115

n+

p+

LOCOS step 8
Form Vias to Metal1

Deposit oxide

Planerize

n+

Deposit photoresist

Pattern photoresist

p+

p+

n+

*VIA Mask

Etch oxide

Remove photoresist

116

n+

p+

LOCOS step 8
Form Vias to Metal1

Deposit oxide

Planerize

n+

Deposit photoresist

Pattern photoresist

p+

p+

n+

*VIA Mask

Etch oxide

Remove photoresist

Deposit Metal2

117

n+

p+

LOCOS step 9

METAL2 mask

Form Metal2 Traces

Deposit photoresist
n+

p+

p+

n+

METAL2 mask

118

n+

p+

LOCOS step 9

METAL2 mask

Form Metal2 Traces

Deposit photoresist

Pattern photoresist

n+

*METAL2 Mask

p+

p+

n+

METAL2 mask

119

n+

p+

LOCOS step 9
Form Metal2 Traces

Deposit photoresist

Pattern photoresist

n+

*METAL2 Mask

Etch metal

p+

p+

n+

n+

Page 120

p+

Latch-up
CMOS ICs have parasitic silicon-controlled
rectifiers (SCRs).
When powered up, SCRs can turn on, creating
low-resistance path from power to ground.
Current can destroy chip.
Early CMOS problem. Can be solved with proper
circuit/layout structures.

121

Parasitic SCR

Circuit

I-V behavior
122

Parasitic Transistors
Parasitic bipolar transistors form at N/P junctions
Latchup - when parasitic transistors turn on
Preventing latchup:
Add substrate contacts (tub ties) to reduce Rs, Rw
OR
Use Silicon-on-Insulator
Gnd

Vdd

n+

n+
Rw

p substrate

p+

p+

n well
Rs

123

Controlling Latchup - Substrate Contacts


Purpose: connect well/substrate to power supply
Alternative term: tub tie
Recommendations (source: Weste & Eshraghian)
Conservative: 1 substrate contact for every supply
connection
Less conservative: 1 substrate contact for every 5-10
transistors
High-current circuits: use guard rings
Gnd

Substrate
Contact

p+

Vdd

n+

n+
Rw

p substrate

p+

p+

n+

n well
Rs

124

Substrate
Contact

Solution to latch-up
Use tub ties to connect tub to power rail. Use
enough to create low-voltage connection.

125

Advances

Scaling of CMOS

in device manufacturing technology allow for a


steady reduction of the minimum feature size such as the
minimum transistor channel length realizable on a chip.

Evolution of (average) minimum channel length of MOS transistors over time.


126

Scaling of CMOS.
Scaling refers to the systematic reduction of transistor
dimensions from one generation to the next.
It reduces the parasitic capacitances and also the
carrier transit times in the devices.
Improves the circuit speed.
It narrows the performance gap between CMOS and
logic gates based on bipolar transistors.
Reduction of the transistor dimensions improves the
packing density of CMOS.
127

Full Scaling of CMOS


Full Scaling, involves scaling all dimensions and voltages by
the same factor, 1/s, where s is greater than one.
Scaling factor of 1/2 is used (s = 2 ), then the packing
density
in transistors per square centimeter will be doubled.
The goal is to keep the electrical field patterns in the scaled
device identical to those in the original device.
Keeping the electrical fields constant ensures the physical
integrity of the device and avoids breakdown or other
secondary effects.
This scaling leads to greater device density (Area), higher
performance (Intrinsic Delay), and reduced power consumption (P).
128

Full Scaling of CMOS

129

Fixed-Voltage Scaling
In reality, full scaling is not a feasible option:
1. To keep new devices compatible with existing components,
voltages cannot be scaled arbitrarily.
2. Having to provide for multiple supply voltages adds
considerably to the cost of a system.
As a result, voltages have not been scaled down along
with feature sizes, and designers adhere to well-defined
standards for supply voltages and signal levels.

130

Scaling scenarios for short-channel devices

131

CMOS INVERTER

132

CMOS Inverter
N
Well

VDD

VD
D

PM
OS

Conta
cts

PMOS
In

Out
I
n

NMOS

Polysilic
on

NM
OS

O
Metal
1
u
t

G
N
D

CMOS INVERTER

A CMOS inverter
uses one NMOS and
one PMOS transistor.

A simplified model of the


inverter for a high input level.
The output is forced to zero
through the on-resistance of
the NMOS transistor.

Simplified model of the


inverter for a low input
level. The output is pulled
to VDD through the onresistance of the PMOS
transistor.

134

CMOS Inverter - DC Response


DC Response: Vout vs. Vin for a gate
Ex: Inverter
When Vin = 0
->
Vout = VDD
When Vin = VDD ->
Vout = 0
In between, Vout depends on
transistor size and current
By KCL, must settle such that
Idsn = |Idsp|

VDD
Vin

Idsp

Vout

Idsn

We could solve equations


But graphical solution gives more insight
135

Transistor Operation
Current depends on region of transistor behavior
For what Vin and Vout are NMOS and PMOS in
Cutoff?
Linear?
Saturation?

ID

linear

saturation

V GS =5V
V GS =2.5V
V GS =1.5V

V DS
n transistor

136

NMOS Operation
Cutoff
Vgsn < Vtn
Vin < Vtn

Linear
Vgsn > Vtn
Vin > Vtn
Vdsn < Vgsn
Vtn
Vout < Vin - Vtn

Saturated
Vgsn > Vtn
Vin > Vtn
Vdsn > Vgsn
Vtn
Vout > Vin - Vtn
VDD

Vgsn = Vin
Vdsn = Vout

Vin

Idsp

Vout

Idsn
137

PMOS Operation
Cutoff
Vgsp < Vtp
Vin < VDD + Vtp

Linear
Vgsp < Vtp
Vin < VDD + Vtp
Vdsp > Vgsp
Vtp
Vout > Vin Vtp

Saturated
Vgsp < Vtp
Vin < VDD + Vtp
Vdsp < Vgsp
Vtp
Vout < Vin - Vtp
VDD

Vgsp = Vin - VDD


Vdsp = Vout - VDD

Vtp < 0

Vin

Idsp

Vout

Idsn
138

I-V Characteristics
Make PMOS is wider than NMOS such that n = p

139

Current vs. Vout, Vin

Idsn, |Idsp|

Vin0

Vin54

Vin1

Vin43

Vin2

Vin32

Vin3
Vin4

Vin21
Vin10
Vout

VDD
140

Load Line Analysis


For a given Vin:
Plot Idsn, Idsp vs. Vout
Vout must be where |currents| are equal in magnitude

Idsn, |Idsp|

Vin0

Vin54

Vin1

Vin43

Vin2

Vin32

Vin3
Vin4

Vin21
Vin10
Vout

VDD
Vin

Idsp

Vout

Idsn

VDD

141

Load Line Analysis


0
Vin = 0.8VDD
0.2VDD
0.6VDD
0.4VDD
VDD

14
2

CMOS Inverter Load Characteristics


ID n

PMOS

Vin = 0

Vin = 2.5

Vin = 0.5

Vin = 2

Vin = 1

Vin = 1.5

Vin = 1.5
Vin = 2
Vin = 2.5

NMOS

Vin = 1
Vin = 1.5

Vin = 1

Vin = 0.5
Vin = 0
Vout

DC Transfer Curve
Transcribe points onto Vin vs. Vout plot

Vin0

Vin5

Vin1

Vin4

Vin2

Vin3

Vin3
Vin4

Vin2
Vin1
Vout

VDD

VDD

Vin0

Vin1

Vin2
B

A
Vout

C
Vin3
D
0

Vtn

VDD/2

Vin

Vin4
E
VDD+Vtp

Vin5
VDD

144

Operating Regions

Revisit transistor operating regions

Region

NMOS

PMOS

Cutoff

Linear

Saturation

Linear

Saturation

Saturation

Linear

Saturation

Linear

Cutoff

Click to edit the


outline text
format
V
DD

Second
V
C
Outline Level
out

Third Outline
D
E
0
Level
V
V
Fourth
Outline
145
Level
Vtn

VDD/2

VDD+Vtp

DD

in

CMOS voltage transfer characteristics


KR =
Kn/Kp

Symmetrical design (Kp = Kn)


If Kp Kn, then the transition shifts away from VDD/2.
146

CMOS voltage transfer characteristics

147

CMOS voltage transfer characteristics


Calculate the critical points of the resulting
voltage transfer curve. For this we need the i- v
relationships of QN and QP .
For QN

For QP

148

CMOS voltage transfer characteristics..


CMOS inverter is usually designed to have Vtn = lVtpl = Vt and

kn(WIL)n = kp(WIL)p
p is 0.3 to 0.5 times n. Kn and Kp should be

equal.
The width of the p-channel device is made two to three times that
of the n-channel device.
The two devices are designed to have equal lengths, with widths

related by (Wp / Wn) = (p / n)


This will result in kn(W / L)n = kp(W / L)p (KN = KP) and the

inverter will have a symmetric transfer characteristic and equal


current-driving capability in both directions (pull-up and pull-down).
149

CMOS voltage transfer characteristics..


VIL Maximum permitted logic-0 or "low" level at the input.
VIH Minimum permitted logic-1or "high" level at the input.
Above are formally defined as the two
points on the transfer curve at which
the incremental gain is unity. (i.e. the
slope is =1 V/ V).

150

CMOS voltage transfer characteristics..


To determine VIH : QN is in the triode region QP is in salutation (KN =
KP)
Equating iDN and iDP and assume matched devices (KN =
KP)
Differentiating both sides relative to vI

Substitute vI = VIH and dvO/dvI = -1 to obtain

151

CMOS voltage transfer characteristics..

VIL can be determined in a manner similar to that used to find VIH.


Alternatively, we can use the symmetry relationship.

Hence we get,

152

CMOS voltage transfer characteristics..


The noise margins can now be determined as follows:

The symmetry of the voltage transfer


characteristic results in equal noise
margins. If QN and QP are not matched,
the voltage transfer characteristic will
no longer be symmetric.
153

CMOS Inverter Dynamic Operation

Speed

of operation of a digital system (e.g., a


computer) is determined by the propagation delay of
the logic gates used to construct the system.

Inverter

is the basic logic gate of any digital IC


technology, the propagation delay of the inverter is a
fundamental parameter in characterizing the technology.

Switching operation of the CMOS inverter should be


analyzed to determine its propagation delay.
154

CMOS Inverter Dynamic Operation


Inverter is driven
by an ideal pulse

Input Output waveform

C = Internal capacitances of the MOSFETs QN and QP, + Capacitance


of the interconnect wire between the inverter output node and the
input(s) of the other logic gates the inverter is driving and the total input
capacitance of these load (or fan-out) gates.
155

CMOS Inverter Dynamic Operation


QN Saturation C discharges
Current of QN remains constant
until Vo = VDD - Vt (point F).

This portion of the


discharge
interval

tPHL1

Trajectory of the operating point as the input


goes high and C discharges through QN.

Equivalent circuit during


the capacitor discharge.

156

CMOS Inverter Dynamic Operation

HL indicates the high-tolow output transition

Beyond point P, transistor QN operates in the triode region


Subst. for iDN and rearrange,

157

CMOS Inverter Dynamic Operation

To find the component of the delay time tPHL during which Vo


decreases from (VDD - Vt) to the 50% point, vo = VDDI2, we
integrate both sides of above equation. Denoting this component of
delay time tPHL2 we find that:

Adding tPHL1 and tPHL2 we get

For Vt 0.2VDD,

Similarly analyze of the turn-off process.


Expression for tPLH identical to this.(kn( W
/ L)n replaced with kp(W / L)p. Propagation
delay tp = Average of tPHL and tPLH.

158

Stick Diagram
Stick Diagram is a simple sketch of the layout that can easily be

changed/modified/redrawn with minimal effort.


Shows only active, poly, metal, contact, and n-well layers
Each layer is color coded (typically use colored pencils or pens)
Active, poly, metal traces are drawn with lines (not rectangles)
Contacts are marked with an X Typically only need to show contacts
between metal and active.
N-well are indicated by a rectangle around PMOS transistors Typically
using dashed lines

159

Sticks Diagram
VD
D

3
O
ut

I
n

Dimensionless layout entities


Only topology is important
Final layout generated by
compaction program

GN
D
Stick diagram of
inverter

160

Stick Diagram NAND

Circuit

Layer Design

Stick Diagram
Metal supply rails blue
n and p Active green
Poly gates red
Metal connections supply, outputs
Contacts black X
161

Stick Diagram NOR

162

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