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Presentation on
Non-Destructive Testing (NDT)
Presented By
Engr. Shahin Manjurul Alam
Non Destructive
Testing (NDT)
Products
Cold Welding
Materials &
Services
Lubricants/Engi
ne Oil/ Motor oil
MRO &
Packaging
Products
Different types of
Scientific
Equipments
Condition
Monitoring
Products
Automobile &
Heavy Duty Filter
NDT Services
VT, PT, MT, UT,
ET & RT
Contents
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Organization
Non-Destructive Testing (NDT)
Six most common NDT methods
Process of each NDT Method
Advantages and limitations of NDT methods
Conclusion
Company Profile
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Saj Engineering & Trading Company is established in 1998 to provide the NonDestructive Testing (NDT) and Condition Monitoring (CM) solution in Bangladesh
industrial Market. Since then we are providing the NDT and CM solution in different
types of industries like power generation, fertilizer, chemical, aviation shipbuilding,
gas production and distribution, cement, welding, paper, sugar, pharmaceuticals,
research and educational institutions. For the automobile and industrial market we are
supplying lubricants, filter, radiator and spark plug. For our products we represent the
most renowned manufacturers in the world.
As we have all sorts of latest NDT and CM products we have developed an industrial
inspection service provider under the name of Saj Industrial & Inspection
Company. And till now we have completed 35 Projects successfully and some projects
is in our hand.
Products:
1.Non-Destructive Testing Products
2.Condition Monitoring Products
3.Sakura Automobile and Generator Filter
4.Air Conditioner Energy Saver
5.Maintenance Repair & Overhauling (MRO)
Products
6.PertaminaLubricants
7.Scientific/Laboratory Equipments
Our Services:
1. Remote Visual Inspection/Endoscope
2. Ultrasonic Testing
3. Magnetic Particle Testing
4. Radiography Testing
5. PenetrantTesting
6. Vibration Analysis
7. Dynamic Balancing
8. Transformer Leakage Repair
9. Thermography Service
10. Hardness Testing
Non-Destructive Testing
(NDT)
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Importance of NDT
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Methods of NDT
Micro
w
Visual
g
n
i
t
s
e
Tap T
Ult
ra
Emissio
n
son
ic
ge
a
k
a
e
L
x
u
l
F
ti
e
n
g
Ma
Ther
mog
ra
phy
i cl e
t
r
a
P
e t ic
n
g
a
M
ave
Acoustic
Microsco
py
X-ray
Acousti
c
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s
a
e
M
Laser
I
ts
n
e
urem
t
n
a
r
t
e
n
e
P
id
Liqu
Replication
nterfe
romet
ry
Eddy
Curr
en
t
8
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Visual Testing
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Fig: Videoscope
Fig. Microscope
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Fig: Borescopes
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Findings
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S N
N
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Crack
In the first figure the magnetized metal has no crack and there only two
poles that is north pole and south pole. And in second figure the
magnetized metal has a crack and at the crack point there creates
another north and south pole for the magnetic flux leakage.
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Cluster
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Ultrasonic Testing
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Piezoelectric
Transducer
crack
echo
back surface
echo
crack
0
Oscilloscope, or
flaw detector
10
plate
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Piezoelectric Transducer
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Piezoelectric Transducer
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case
Signal wire
Piezoelectric element
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Test Techniques:
Normal and Angle Beam
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Couplant
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Calibration Standards
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Calibration Standards
Thickness calibration standards
may be flat or curved for pipe and
tubing applications, consisting of
simple variations in material
thickness.
Distance/Area Amplitude standards
utilize flat bottom holes or side
drilled holes to establish known
reflector size with changes in
sound path form the entry surface.
This calibration standards for use
in angle beam inspections when
flaws are not parallel to entry
surface.
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ASTM Distance/Area
Amplitude
IIW
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Application of ECT
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Crack Detection
Corrosion Monitoring
Material Thickness Measurements
Coating Thickness Measurements
Conductivity Measurements
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Electromagnetic Induction
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Electromagnetic Induction
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Current Flow
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Crack Detection
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Magnetic Field
From Test Coil
Magnetic
Field From
Eddy Currents
Crack
Eddy Currents
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Absolute Probes
Surface Probes
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Bobbin Probes
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Radiography Testing
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The principles are the same for both X and Gamma radiography.
In X-radiography the penetrating power is determined by the
number of volts applied to the X-Ray tube - in steel
approximately 1000 volts per inch thickness is necessary. To
produce an X or Gamma radiograph, the film package is placed
close to the surface of the subject. The source of radiation is
positioned on the other side of the subject some distance away,
so that the radiation passes through the subject and on to the
film.
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Radioactive Source
Electrons
+
X-ray
Generator or
Radioactive
Source Creates
Radiation
X-ray film
Radiation
Penetrate
the Sample
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Radiographic Image
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Normal image
Radiographic image
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Radiation Safety
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Advantages of Radiography
Testing
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Limitations of Radiography
Testing
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Conclusion
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