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TECHNOLOGY
Processing of cotton
Cotton is the world's most important natural fiber.
In the year 2014, the global yield was 25 million tons from
35 million hectares cultivated in more than 50 countries.
There are six stages:
Cultivating
Picking
Ginning
Spinning
Weaving
Finishing
but the staple is little short but strong and suitable for
hand picking.
The best known cotton varieties of Pakistan, NIAB-78,
evolved by the Nuclear Institute of Agriculture and
Biology (NIAB) , commonly grow in Sindh and covers
well over 50% of the area under cotton cultivation in
the country; similarly an other important variety MNH93 of Punjab; which has a higher yield and has shown
tolerance to cotton leaf curl virus disease.
FIBER MAKING
COTTON GINNING
AND
MACHINERY
FOR
BETTER GINNING OPERATIONS
Selection
When seed cotton is received in the factory
the first step is to do the selection work which is
based on
staple, grade and moisture content of seed cotton.
The seed cotton with excessive moisture content are
separated and dried so as to avoid weight losses and
the danger of there heated up.
exchange.
To reverse this unhappy situation, the Government of Pakistan with
the help of ADB, FAO, and UNDP have set up a Pakistan Cotton
Standards Institute at Karachi with two regional offices at Multan in
the Punjab and Sukkur in Sindh.
STANDARDIZATION
Based on the visual grading and classification of hundreds
the
higher/lower
grade
were
established
for
Super
Reject
ed
Super
1/s
2/1
3/2
4/3
5/4
reject
ed
Moisture content
Moisture is the most important single factor affecting
Drying
There are two methods of drying:
(i) Natural drying system &
(ii) Artificial drying system.
The seed cotton, because of morning humidity is often too wet
to gin without some drying. Therefore, especially in our country
we dry the seed cotton through natural system. Seed cotton that
is wet will not gin satisfactory, we spread the seed cotton on a
platform and expose it to the sun for several hours during this
we also make the dandhari / khalari.
In some areas of coast region, there is no much wet cotton that
has almost always been made to dry it before ginning, therefore
they use artificial drying equipment called drier. Some of these
driers dry the seed cotton by passing it through a large cylinder
or tower through which forced a hot air at the rate of 40 to 100
cubic feet for each pound of cotton the temperature of the drying
is 150 to 250 F.
Heap Settler
OR
Khilari Machine
The main function of heap settler is to reduce the
Cleaner/Opener
Stick machine
A machine for removing sticks and green leaf from seed cotton, consists of reclaimer
saw rolls, and doffing brush rolls.
feeder rolls,
pre-cleaner rolls,
ginning saws,
ginning ribs,
hulling ribs,
nozzle.
The correct repair, setting operation at the right speed
and regular maintenance and repair of gin stand and
its parts has a great bearing on the quality of ginning.
Feeder Rolls
Roller Gin
The modern roller gins are operated by various kind
of engines or electric power. There are two types of
roller gin:
Single standard width roller gin,
and
(ii) Double acting roller gin.
(i)
Double acting roller gin has two beater blades per roller,
roller gins are considered better than saw gins for ginning
cotton with very long or very short staple cotton. A single
standard width roller gin stand turns out 50 lbs., of lint
cotton per hour, while a 90 saw gin stand yields more than
650-lbs, lint during the same period of time.
Bale press
Packaging
is the final step in the processing of lint cotton at the gin. There are four
types of gin presses that product bales of differed size and densities flat, modified
flat, gin standard and gin universal.
Cotton
bale press of various styles are in use, such as single, double box down
packing and the double box up packing. The bale press consists of a ram, one or
more rams, and a hydraulic system. A pressure of 800 to 1200 tons is then applied to
the bale about 22 pounds per cubic feet. Flat bales are normally packaged with
six steel bands having a strength of 3400 pounds.
A bale
is usually uniform in weight as possible 175 to 180 kg, and size 48 height 18