INTERNAL USE ONLY

WARTSILA INDIA LIMITED

IBTPL MECHANICAL TEAM
ANNUAL REPORT

Wrtsil 29 August 2016

Objective of Mechanical department

Ensuring smooth running of power plant and meeting customer
expectations.

INTERNAL USE ONLY

2

Wrtsil 29 August 2016

Mechanical Dept Work Flow Chart

P. Rajendran (H.O.D Mechanical)

GopalaKrishnan.T (Dy. Manager-Mech)

Responsibility of Areas- Boiler,
Ahp, Ahp Compressors
Chp, Lubrication of connected
equipments.

Sakthimanian
Arul Raja
Vikash Singh
Praveen. A
Shift Engineer
CHP Maint &
Boiler -2
Boiler-1 &
Montoo Gupta
Develop Jobs
other BOP
AHP
Paranitharan
Renjith (R/S)

INTERNAL USE ONLY

3

Wrtsil 29 August 2016 VAL site / D Ravindranath

Pvrr (Asst.Manager-Mech)
Responsibility of Areas- Shift Duty,
TG, Instrumentation Air compressor,
Acw, Gcw, Lubrication of connected
equipments.

Renjith C.Nair
Turbine
& others

Dm Plant &
Fire Fighting

Mechanical Manpower Planning

INTERNAL USE ONLY

4

Wartsila 29 August 2016 VAL site / D Ravindranath

Group-1
TIRUVASAGAM.P
P.ILANGO
M.MUNIYASAMY

Group-2
K.KARUPPASAMY
G.SHIVAKUMAR
G.SHANMUGARAJ

Group-3
C.SELVAM
T.SHANMUGAPARUMAL

Group-4
M.RAMASWAMY
M.ARUMUGAPARUMAL
MARIAPPAN.K

Group-5
P.ANTONY JEROLD
P.RAJA

Group-6
D.H.RAJU
MAYILERUMPERUMAL
Senthil Murugan

Group-7
M.RATNAKUMAR
W.VELANKANNI
GANESH

Group-8
E.CLINTON
BALAMURUGAN
M.THANGARAJ

BOILER&AHP(VIKASH SINGH)

FABRICATION&CHP
(SAKTHIMANIAN)

TURBINE& ACW (RANJITH&PVRR)

FABRICATION BOILER & AHP

(ARUL RAJA)

WTP & FIRE FIGHTING

(Praveen.A&PVRR)

CHP (SAKTHIMANIAN)

LUBRICATION (SIVA)

Manpower status

Sanctioned

Present

WIN

Sub Contract(1st Unit)

51

50

Sub contract( 1st &2nd unit)

60

50

INTERNAL USE ONLY

5

Wrtsil 29 August 2016 VAL site / D Ravindranath

PM Status:
IBTPL, Tuticorin Mechanical Department
Month

No. of PM
jobs Planned

No. of Jobs
attended

%
Completion

January

Remarks for pending

Online & off line Maintenance clarity to be given
properly.

February
March
April
May

163

118

72%

Pending due to non-availability of equipments

stoppage.

June

167

163

97.6%

Pending due to non-availability of equipments

stoppage.

July

179

179

100%

August

174

174

100%

September

173

173

100%

October

161

161

100%

November

183

183

100%

December

186

186

100%

INTERNAL USE ONLY

6

Wrtsil 29 August 2016

Pending Defects (Notification) Status:

IBTPL, TUTICORIN

Dept

No. of
Defects
identified
in the
month

No. of
Defects
pending till
last month

No. of
Defects
attended

January

February

19

March

April

No. of Defects
pending till
end of month

Pending defects ageing

< 30
days

30 60
days

> 60
days

Remarks for pending

To be Planned during plant shut down

time.

17

17

17

22

16

22

22

13

May

10

22

23

12

June

23

19

10

July

12

19

23

10

August

33

23

16

40

23

September

50

40

50

40

20

13

October

30

40

49

21

12

November

41

21

32

30

11

15

December

29

30

32

27

15

January

114

27

94

47

20

22

INTERNAL USE ONLY

7

Wrtsil 29 August 2016

Condition Monitoring Status:

Site

No. of
Equipments
Scheduled &
Planned

No. of
Equipments
Completed

No. of
Equipments
Stand-by

Normal

Slight

Moderate

Alarm

IBTPL

140

91

49

54

23

14

Remarks

CRITICAL EQUIPMENT STATUS

Site

No. of Critical
Equipments under
Breakdown

IBTPL

INTERNAL USE ONLY

8

Wrtsil 29 August 2016

Name of the Equipment under Breakdown

Reason for Breakdown

Plant trip / Blackout details:

IBTPL, TUTICORIN
S. No.

Plant trip details

Date

RCFA done (Yes /

No)
RCFA to attach here

Please attach RCFA as objective in last column

INTERNAL USE ONLY

9

Reason for tripping

Wrtsil 29 August 2016

Plant Performance details:

IBTPL- TUTICORIN
S. No.

Performance indicator

PLF

Boiler Efficiency

Turbine Efficiency

Heat Rate (Kcal / Kwh)

Aux. Power Consumption (%)

Availability - Actual

Reliability - Actual

No. of Tripping

INTERNAL USE ONLY

10

Wrtsil 29 August 2016

Unit # 1

Unit # 2

Reliability Improvement projects completed:

IBTPL - TUTICORIN
S. No.
1

Project details
Feeding Hopper provided to BC-5
belt conveyer

Ground hopper modification to

feed coal thru the bed material
conveyer BC-6C

3
4

INTERNAL USE ONLY

11

Wrtsil 29 August 2016

Status
completed
completed

Benefits of project
If any one of the equipment of our regular
coal feeding system BC-2 & BC-3 fails, coal
can be fed thru this arrangement to operate
the unit with minimum load without stoppage
One more facility of feeding of coal to boiler
by direct feeding to BC-7 during any coal
feeding equipment fails up to BC-6

Reliability Improvement projects completed:

IBTPL - TUTICORIN
S. No.

Project details

1
2
3
4

INTERNAL USE ONLY

12

Wrtsil 29 August 2016

Status

Benefits of project

RCD Module Trainings Conducted:

IBTPL - TUTICORIN
S. No.

Training Proposed

RCD Module trainings provided to be

mentioned here.

2
3

INTERNAL USE ONLY

13

Wrtsil 29 August 2016

Attended By

Date

Remarks

External Services availed (Tech experts if any):

IBTPL, TUTICORIN
S. No.

Service Provider Name

Details of Services provided

MS Enterprises

23-01-2014

PRDS modification line valve gland leakage

was attended and corrected on line

MS Enterprises

23-01-2014

Feed water control station 100 % MOV gland

leakage was attended and arrested on line.

THEJO

13.01.14 ,
18.01.14 &
21.01.14

Belt lagging of pulleys of BC -2 belt

conveyers pulleys

INTERNAL USE ONLY

14

Date

Wrtsil 29 August 2016

Technical / Logistics issues pending or needs support from Center:

IBTPL - TUTICORIN
S. No.
1
2
3

INTERNAL USE ONLY

15

Wrtsil 29 August 2016

Technical Issue

Remarks

Planned / Annual Shutdown needs Central support:

IBTPL, TUTICORIN
S. No.

Shutdown details

INTERNAL USE ONLY

16

Wrtsil 29 August 2016

Period

Details of Services required

Manpower Details
IBTPL - TUTICORIN
S. No.

Man Power

WIN

CETs

SubContractor

Budgeted

INTERNAL USE ONLY

17

Wrtsil 29 August 2016

Actual

Vacancies

Details for vacancies

New BTG Sites IBTPL

S.No.
1

Description
Plant Status (Brief about Commissioning of Unit # 1)
Unit # 1

INTERNAL USE ONLY

IBTPL

New BTG Sites IBTPL

S.No.
2.

Description
Plant Status (Brief about Erection & Commissioning status of U#2)
Unit # 2 - Mech
Unit # 2 - Electrical
Unit # 2 - Instrumentation

3.

IBTPL

BOP - Mech
BOP - Elect
BOP - Inst

INTERNAL USE ONLY

Boiler 2 failed to run due to super heater coil leakage.Supplier

is attending on issue.

CONFIDENTIAL
INTERNAL
FOR USE
INTERNAL
ONLY USE ONLY

End of report

2008 Wrtsil Corporation. - All rights reserved. Information in this report is subject to change without notice.
This report is confidential and intended for internal information purposes only. This report may contain information that is privileged, attorney work
product or exempt from disclosure under applicable law. Receipt by anyone other than an intended recipient is not a waiver of any attorney-client,
work product, or other applicable privilege.
The dissemination, distribution or copying of this report or any part thereof is strictly prohibited. Wrtsil Corporation makes no representation,
warranty (express or implied) and assumes no responsibility for the correctness, errors or omissions for information contained in this report.
NO LIABILITY WHETHER DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL, IS ASSUMED WITH RESPECT TO THE
INFORMATION CONTAINED IN THIS REPORT.