DESIGNING OF PLANT

SUPPORT SERVICES

Presented By
Mr. Shahaji Jamadar

Guided By
Mrs. Reshma Mirajkar

AISSMS COLLEGE OF PHARMACY, PUNE 1

 INTRODUCTION

1)Design-
2) Site-
3) Plant-
4) Principle area of pharmaceutical manufacturing facility-
 Production areas.
 Support areas.
5) Regulatory requirements for the construction of a plant-
 Requirements related to GMP.
 Requirement related to factories act and rules.

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 DESIGN OF FACILITY REQUIRE—

 Site selection.
 Area planning.
 Space planning.
 Design and construction features.
 Traffic flow of personnel and supplies.
 Service features.

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 PLANT SUPPORT SERVICES
INCLUDE
A. Services related to manufacturing.
 Security office
 Fuel storage
 Scrap yard
 Toilet facility
B. services related to employees
 Canteen and cooking
 Garden and horticulture
 Sports and entertainment block
 Resident manager bungalow
 Medical services etc.
 Vehicle parking
 Administrative block and training centre

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 SECURITY FACILITY
Objective-
To maintain exit/entry of employee and record.
To prevent entry of unauthorised person into
plant.
To maintain exit and entry of raw and finish
material.
Regular checking while entry and exit.
 FUNCTIONS AND SPACE CONSIDERATION INCLUDE-
Visitor control.
Emergency reaction.
Security response.

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 SECURITY OFFICE

Security Entry to
Cloth Factory Docume
Room nt
Room
Toilet
Facility Alar
m
Locker
Secti Sitting
on Table

Entry to
Waiting Factory
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Room 6
 VEHICLE PARKING
DESIGN
Parking management principle—
Consume choice.
Prioritization
Peak management
Quality vs quantity.
Efficient utilization.

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Parking management benefits.
 Facility cost saving.
 Improved quality of service.
 support mobility management .
 Reduces land consumption.
 Improved walkability.

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Design of parking following criteria
should be considered
1)Parking facility for personnel vehicle.
2)Parking for commercial vehicle.
Parameter in design of vehicle parking—
1.No of personnel.
2.Public transport services.
3.Distance of factory from city.
4.Environmental conditions.
5.Consideration of vehicle.

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 .

e e

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 Type of four wheeler
parking
There are three types of vehicle
parking.
Type 1) A and B

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 Type 1) C

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 Type-2

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 Type-3

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 ADMINISTRATIVE BLOCK
Objective-
o To provide office works place for the
employee.
o To provide meeting facility and conference
facility.
It involves-
• Cabin of head of department.
• Conference room having capacity of 4 people
and 8 people.
• Room for tea making and crockery storage.

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 DESIGN OF ADMINISTRATIVE
BLOCK
7

6
10 9 8

11
13
5
24.6M
12 15 16
4

2
14

17 1

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16M
 Dimensions of administrative
Sr. No Room block
Dimensions Description
Name (m)

1 Office- 2 3x3 Production

head
2 Office-3 3x3 Q.A. head
3 Office-5 4x4 Location
head
4 Office-4 3x3 P.A. of
location
head
5 Office-8 3x3 Engg. Head
6 Office-9 3x3 Q.C. head
7 Office-10 3x3 Personnel
head
8 Office-15 3x3 Finance and
factory
administratio
4/28/2010 n 17
 Sr. No Room Dimension Description
Name (m)

10 Conference 4x4 4 people

room-1
11 Conference 6x4 8 people
room-13
12 Conference 12x4.5 20 people
room
13 Library-14 8.54x4.5 -
14 Tea making 3x2.5 -
and crockery
storage

15 Wash room- 7.6x4 -

M-6
16 Wash room- 5x4 -
F-12
17 Clark office- 6x6 -
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17
 TRAINING HALL

Objective-
To provide in house training for about 25 persons at one
time.

Design aspect—
 Sitting arrangment for a maximum 30 person(30
square meter).
 Trainees table and chair (4x2m).
 White board (2x1.5m).
 Projection screen.
 O.H.P
 L.C.D. projector for slide show.
 Training manager office.
 Washroom facility

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 Design of training hall
12.50m

Wash room White board

Library
Speaker
Table

lllllll
11m

Training
Manager
office
30 chairs

24eqrw3rt
Reception
wqr

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Design aspect—

 Total area require for training hall is—

12.50x11m.
 Lobby area 2.50m
 Training manager office require 4 m
 Library area require space is 5m

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 CANTEEN FACILITY FOR PLANT
Objective –to provide food storage, cooking, service counter ,
eating place and wash area for 200 employees at a time.
Design aspect-
 150 workman and 50 staff should be accommodated at a
time.
 50 staff should have a separate hall for eating and hand
wash facility or properly segregated space.
 15 taps for hand wash should be provided for workmens
and 5 for staff.
 Two separate service counter must be provided for staff
and workman.
 Staff canteen should be provided with A.C.
 Mild music system may also be provided.

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 DESIGN OF CANTEEN FACILITY

34m

Hand
Wash
wash
area

Cooked Service
Grain food counter
13m storage storage area

Cooking
place

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Dimension for design aspect:
 Cooking place to grain room 7m.

 Grain area to wash area 3m .

 Total are of canteen facility require 34x13m.

 Area require for cooked food store should have 2m

 Service counter require area is 1m

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SPORTS AND ENTERTAINMENT BLOCK

OBJECTIVE-
To provide sports and some entertainment facility for
worker as well as staff employees.
 SPORTS AND ENTERTAINMENT
BLOCK

Study room

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 DESCRIPTION
No Room name Description Dimensions (m)

1 Table tennis room 4.44x6.8

2 Carrom board Arrangement of 2 carom 4.44x3.2

room board

3 Study room Seating arrangement for 20 5.52x5

people drinking water (1)

4 Wash room 5.46x2.70

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 RESIDENCE QUARTER

OBJECTIVE-
To provide residence facility for essential staff
within premises.
AREA-20X15M
BUNGLOW-
o Resident manager bungalow (150 sq m)
o Staff quarters. (75 sq m)
o Workers (about 50 sq m per flat) 6-8 flats.
 RESIDENCE QUARTER

Car
Parkin
g

12.5 m
Residence Manager
Bungalow

12.5 m

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 TOILET FACILITY
Objective- To provide separate toilet facility for male as well as female

Toilet
Change Room Change Room (Wome
Staff (Women) Staff (Men) n)

Change Room
Change Room Toilet
Worker
Worker (Men) (Men)
(Women)

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 FUEL STORAGE
Objective: To provide safety storage of explosive material

Intermediate Final Liquid

Fire
Receiving Liquid Fuel Fuel
Extinguisher
Storage Storage

Common Passage

Intermediate
Fire Final Gas Fuel
Gas Fuel
Extinguisher Storage
Storage

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 SCRAP YARD

Objective: To provide scrap treatment and storage.

Disposabl Scrap
e scrap treatment
Receiving Inspection
Area Room
Nondispos Scrap
able scrap treatment

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 OTHER SUPPORT SERVICES
1) Medical services.
2) creches
3) Garden and horticulture

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Pharmaceutical plant-layout

Fuel Production block R3

Admin storage canteen

R2
Parking
place
Warehouse Utilities
R1 block
R4
R5 Scrap yard
Factory Road

Security

R6

Main road
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 References
1.Herbert A. Liberman and Leon Lachman,
‘pharmaceutical dosage form: parentral
medication’ second edition, volume-2 Marcel
Dekker, New York. page no- 235-54
2. Sidney H.Willig, James R. Stoker, ‘Good
Manufacturing Practices For Pharmaceuticals-A
plan for total quality control’ fourth
edition,volume-78, marcel dekker.
3.Manohar A. Potdar, ‘pharmaceutical Quality
Assurance’ first edition Nirali prakashan pune
page no-2.8,
4.Manohar A. potdar. ‘pharmaceutical facility design
and layout’ Nirali prakashan pune page no-266-
285.
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