Shilpa Trans-care Pvt.

Ltd.

TRANSFORMER OVERHAULING
SERVICE
Contact us: Nr. Gayatri Temple, Susen - Vadsar Road
Vadodara m. +91 7874637981 , +91
9898259056
Email id:
Transformer.servicing@gmailcom
Website: www.transcare.in

Transformer Overhauling

Over all scope of work:Transformer Routine testing

Buchholze Relay Servicing and testing

OTI /WTI testing and calibration

Radiators maintenance

Conservator Tank maintenance

Oil Treatment

Main tank and cover maintenance

OLTC Maintenance

Active part Maintenance

Transformer Testing
We are providing routine site testing before and
after overhauling to ensure Improvement of
transformer performance and quality. Routine
testing of transformer gives us a brief idea about
its internal heartiness and efficiency. We are
providing all tastings with suitable approved and
calibrated testing equipments and appropriate
method as per Indian standards. We are providing
approved testing certificate which is suitable for
local energy suppliers like GETCO, MSEB.. Etc.

Sr.No

Name of Testing

Purpose of Testing
Before Overhauling

After Overhauling

Voltage ratio test

To check present Voltage

regulation

To check Improvement in
Voltage regulation

Magnetic balance
test

To check present flux

distribution in core.

To check Improvement of
flux distribution in core.

Vector Group

IR & PI value Test

To verify Vector Group of Transformer

To check present winding
insulation resistance value.

To check improvement in
winding insulation

Buchholze Relay Servicing

and testing
Buchholze relay is known as heart of transformer it
is mounted in
between transformer main tank
and conservator tank, its function is to give alarm
and tripping due to air lag in it at time of fault
generation. Healthiness and effectiveness of
Buchholze relay is most important. We are providing
following services regarding Buchholze relay in
overhauling process to improve its life and service.
Sr.No

Service

Benefit

Gasket replacement of Buchholze

relay top and bottom joint.

To avoid oil leakage from joint.

Gasket replacement of air realized

and oil drain plug

To avoid oil leakage from air realized and

oil drain plug.

Testing of mercury switch

To check healthiness of Buchholze relay

Tightening of internal connection

stud

To prevent if from sparking.

Checking of Buchholze relay

protection system

a) To ensure healthiness of protection

system of Buchholze relay including
circuit breaker, enunciator and
indicators.
b) Physical Checking of control cable to
prevent from earth fault and leakage.

OTI /WTI testing and calibration

OTI/ WTI are use for measurement of oil and winding
temperature respectively. Precision in temperature
indication is depends on healthiness of OTI and WTI
meters. We are providing our finest services during
overhauling to improve its effectiveness and efficiency.
OTI and WTI gives signal of alarm and trip signals to
protection system at the time of temperature rise beyond
its set value.

Sr.No

Services

Benefit

Calibration of OTI/WTI

To ensure its accuracy.

Testing of mercury switch

To ensure healthiness of mercury

switch.

Testing of OTI/WTI protection

system

Setting of temperature for

alarm and tripping

a) To ensure healthiness of
protection system of OTI/WTI
including circuit breaker,
enunciator and indicators.
b) Physical Checking of control
cable to prevent from earth
fault and leakage
To prevent transformer from over
lading and over heating which
are main reasons of transformer

Radiators Maintenance
Radiators are most important part of
transformer. Proper designing and provision
of radiators improves transformer cooling so
ultimate loading capacity and life of
transformer improves automatically. Internal
cleaning and maintenance of radiators
prevents overheating and oil leakage.
Sr.No

Services

Benefit

External cleaning of radiators and all

joints.

To improve its rusting and dusting

resist capacity.

Gasket replacement of Air realized

and oil drain valve of radiators

To make them free from leakage.

Gasket Replacement of Radiators and

radiators butterfly valve.

To Make radiators and valve section

free from leakage.

Replacement of nut bolts if required to provide proper fitting.

Internal cleaning of radiators with oil flushing inside radiators.

Conservator Tank Maintenance

Conservator tank it self indicates it s role in transformer

performance.
Conservator tank is simply use for storage of extra
transformer oil that utilized by transformer at the time of heavy loading,
what happens actually at the time of loading hot and cold oil gets
circulate in transformer via radiators for cooling of transformer . at that
time cold oil stored in conservator goes down towards core and winding
to make it cool. Silica gel breather is also connected through conservator
for cooling so pollution of air and all dust partials also stores in
conservator, plus due to that dust partials and transformer oil, inside of
conservator tank gets rusted and the whole rust and dust stores in
conservator so internal cleaning and maintenance of it is necessary. IN
SOME CASE DURING OVERHAULING WE FOUND MORE THAN 5KG OF DUST
AND RUSTS IN CONSERVATOR IN 15YEARS OLD TRANSFORMERS.

Sr.N
o

Services

Benefit

Gasket Replacement of
conservator main cover

To prevent it from oil leakage.

2
3

4
5

Internal & External cleaning of with wire brush to remove dust and
rust.
Gaskets replacement of
valves and oil topping
flange.

To prevent it from oil leakage.

Cleaning and gasket replacement oil MOG

Replacement of silica gel
breather

To provider dry air for transformer

breathing.

Transformer Main
Tank & Cover
Maintenance
We are provides maintenance services
regarding transformer main tank cover as describe
below. Main tank cover contains pressure expansion
vent which is use full to protect the transformer at
the time of un necessary pressure generates inside
transformer due to certain fault. We are also
provides all HT LT Bushing cleaning with suitable
cleaning material.
Sr.No

Services

Gaskets replacement of main tank cover

Gasket and pressure die farm replacement of explosion vent

Gaskets replacement of all valves and air realized plug mounted on tank cover.

Cleaning of transformer tank cover with cleaning brush.

Oil treatment
Transformer oil is made up from petroleum distinction. It is mainly
carbon composition, so it contains very good insulation and cooling
property. But due to dissolution of gases, impurities and continues
heating cooling cycle its insulation property gets spoil so its
filtration and testing becomes necessary at the interval of quarter or
year.
We are providing oil filtration with dual filter high pressure
vacuumed machine. We are also providing approved oil BDV and DGA
Sr.N
test certificates. Services
Benefit
o
1

Oil filtration with high pressure

vacuum filtration machine.

To improve its quality and

BDV value.

BDV testing before overhauling

To identify oil quality before

filtration

BDV testing after overhauling

To check quality
improvement after filtration.

Oil circulation in transformer via oil

filtration machine

To improve IR and PI value of

Transformer

OLTC Maintenance
OLTC( Online tap changer) is a addition
chamber of transformer that use for changing
output it voltage by interchanging tap position of
winding. OLTC chamber gets addition oil and oil
storage chamber . Due to operation of OLTC tap
changing switch at 11KV sparking and carbon
generates on its tap contact and rotating contacts.
The generation and lagging of heavy carbon spoils
oil quality and ultimate transformer life careless
regarding oltc maintenance is a enough reason for
transformer failure.
Sr.N
o

Services

Benefit

Oil filtration of OLTC oil

To make oil free from impurities and

carbon partials

Cleaning and proper thigh ting of OLTC internal contacts

OLTC top and bottom inspection window gasket replacements

OLTC mechanical and electrical operation testing

OLTC to panel wiring checking and maintenance

Active part Maintenance

Core and winding is main part of transformer.
we are getting power transfer and voltage
regulation due to correct design of active
part.
paper insulation is used for coil winding. due to heating of oil
carbon particles and surges gets deposited on core and
coil portion. That surge and carbon particles increase the
load loss ( cu loss) of transformer. During overhauling we
removes that impurities via hot oil wash and physical
gentle cleaning of core and winding.

Sr.N
o

Services

Benefit

Hot oil wash of core

and coil

To make core and winding free from

impurities and surge that leads to loss
reduction.

OFTC contacts cleaning , thigh ting and operation checking and

smoothing.

OLTC switch gaskets

replacements

To make oltc switch free from oil

leakage.

Physical inspection of
winding joints and
tapping conditions and
maintenance if
required.

To avoid transformer failure and improve

transformer life.

Transformer general
maintenance & Painting
We are providing quality painting with the help of air gun and
compressor. We are providing a high resistance anti corrosive
paint to improve metal corrosive resistance. We provides one
layer of primer and then after two layer of well known branded
paints to make it better and protected from weather conditions.
We are providing above mention services in transformer
overhauling and remaining
general maintenance work is mention hear: -

Sr.N
o

Services

Cleaning and painting of transformer tank and cover

Cleaning and painting of conservator tank

Internal cleaning of transformer tank

Cleaning and painting of OLTC (if applicable)

Cleaning and painting of radiators.

Nut , bolt and washer replacement at every joints where required.

Shifting of transformer during overhauling if required.

Shilpa Transcare Pvt. Ltd.

CONTACT
CONTACT US:US:Shilpa
Shilpa Trans-care
Trans-care Pvt.
Pvt. Ltd.
Ltd.
Nr.
Nr. Gayatri
Gayatri Temple,
Temple, Vadsar
Vadsar Road
Road
GIDC
GIDC Makarpura
Makarpura VADODARA.
VADODARA.
M.
M. 7874637981,
7874637981, 9898259056.
9898259056.
EMAIL
EMAIL ID
ID :: Stcplgroup@gmail.com
Stcplgroup@gmail.com
WEBSITE:
WEBSITE: www.
www. transcare.
transcare. in
in