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Ador Welding Ltd IBD Division

PRODUCT TRAINING
IN
ADOR WELDING LTD MAKES OF
WELDING CONSUMABLES FOR
STEEL PLANT applications

Venue - Jindal Shadeed Iron & Steel LLC


SOHAR,oman
Date : 30/05/2016

Ador Welding Ltd IBD Division

Metal Joining Process


Metal : Is a good conductor of Electricity and Heat, Can be Melted and Shaped.
Material : In any Form Solid stage, Liquid stage (Lubricants,Coolant oil Etc.)
Metal joining is a controlled process used to fuse metals.
Two Separate parts become one Part.
By Using any Technology , two parts to be Connect.

Type of Joining Process:


Welding
Brazing
Soldering
Adhesive bonding
Mechanical fastening
Welding is generally a cost-effective approach to fabricate. It doesn't require overlapping
materials, and so it removes excess weight
Welding also can minimize costs related to extra parts.

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Steel: Iron added with Carbon , Stronger than iron, and Better Tension and Compression Properties.
The iron that contains less than 2% of carbon is called steel whereas which contain more than 2% of
carbon is known as pig iron.
You can add various other metals to steel so as to produce alloys that have different properties.
For example:if chromium is added to steel, stainless steel is the product. It is durable and doesnt rust
easily.
Welding is the most economical and efficient way to join metals permanently. It is the only way of joining two
or more pieces of metal to make them act as a single piece
Welding is a metal joining processto Join Two similar or Dissimilar metal Pieces, make a high strength
joint between two or more parts by heating to their melting temperature, with or without the application of
pressure and with or without the use of filler metal. The filler metal has a melting point approximately same
as the base metal.
A good welded joint is as strong as the parent metal.
Welding can be done anywhere outdoors or indoors, underwater and in outer space.
Nearly everything we use in our daily life is welded. So, we also welded with Welding.

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Steel Categories
According to the American Iron & Steel Institute (AISI), Steel can be
categorized into four basic groups based on the chemical
compositions:
Carbon Steel
Alloy Steel
Stainless Steel
Tool Steel
There are many different grades of steel that encompass varied
properties. These properties can be physical, chemical and
environmental.
All steel is composed of iron and carbon. It is the amount of carbon,
and the additional alloys that determine the properties of each grade.

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Types of Carbon Carbon Steel


Carbon Steel can be segregated into three main categories: Low carbon steel (sometimes known
as mild steel); Medium carbon steel; and High carbon steel.
Low Carbon Steel (Mild Steel): Typically contain 0.04% to 0.30% carbon content. This is
one of the largest groups of Carbon Steel. It covers a great diversity of shapes; from Flat Sheet
to Structural Beam. Depending on the desired properties needed, other elements are added or
increased. For example: Drawing Quality (DQ) The carbon level is kept low and Aluminum
is added, and for Structural Steel the carbon level is higher and the manganese content is
increased.
Medium Carbon Steel:Typically has a carbon range of 0.31% to 0.60%, and a manganese
content ranging from .060% to 1.65%. This product is stronger than low carbon steel, and it is
more difficult to form, weld and cut. Medium carbon steels are quite often hardened and
tempered using heat treatment.
High Carbon Steel:Commonly known as carbon tool steel it typically has a carbon range
between 0.61% and 1.50%. High carbon steel is very difficult to cut, bend and weld. Once heat
treated it becomes extremely hard and brittle.

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AISI-SAE CLASSIFICATIONS OF STEELS
AISI (American Iron and Steel Institute),
SAE- Society of Automotive Engineers
ASME- American Society of Mechanical Engineers
ASTM (American Society for Testing and Materials)
CSA- Canadian Standards Association, EN European Standard
,German Standard

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The SAE-AISI system then classifies all other alloy steels using the same four digit :index as
follows:
First Digit Indicates as below:

1- Carbon Steels
2 - Nickel steels;
3 - Nickel-chromium steels;
4 - Molybdenum steels;
5 - Chromium steels;
6 - Chromium-vanadium steels;
7 - Tungsten-chromium steels;
9 - Silicon-manganese steels.
The second digit of the series indicates the concentration of the major element in percentiles (1
equals 1%). The last two digits of the series indicate the carbon concentration to 0.01%.
Example:
SAE 5130 indicates a chromium steel alloy, containing 1% of chromium and 0.30% of carbon.

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Alloy Steel:
To meet the Specific Mechanical or Physical properties ,
one or more alloying elements to be added in to the Steel.
Major Alloying Elements are Cr,Mo,Ni and Si etc.( In the
range of 1% 50%)
If we add Cr- Improve the Hardness and Corrosion
Resistance.
Mo Improve Toughness
Ni Improve Corrosion and Toughness.
Si- Improve Strength and Magnetic Properties
Divided in to Two Groups : i) Low Alloy Steels and high
alloy Steels

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Stainless Steel:
Stain means : Marks,Colours or Rust that cant be removed Easily.
Disadvantage of Mild Steel: If we will exposed in to the Air or
Moisture , Mild Steel get it Rusted and it is not Strong as compared
with Weight.
Stainless steel (Inox Steels)- A steel alloy with Min. 10% Cr. It
does not readily Corrode or rust.
Types of Stainless Steels:
1) Austenitic Stainless Steel
2) Ferritic Stainless Steel
3) Martensitic Stainless Steel

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1) Austenitic Stainless Steel : (200 and 300 Series)
Min. Cr 16%
70% of the total usage of SS.
E-304L(18/8 Type ie means 18% Cr- 8%Ni) Grade commonly used in Kitchen
Equipment, and E-316L(18/10 Type) Grade used in Marine Application.
2) Ferritic Stainless Steel : ( 400 Series)
Less Expensive,
Less Corrosion Resistance because of the lower in Cr-Ni content.
E-410 (13% Cr Steel) and E430 (17% Cr Steel)
3) Martensitic Stainless Steel:
Extremely strong and Tough and Highly Machinable but very less Corrosion
Resistance.
It can be Hardened by Heat Treatment.

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4) Duplex Stainless Steel:


Having mixed Microstructure of Autenitic and Ferritic.
Usually 50/50 ratio in commercial alloy the ratio will be 40/60.
Twice the strength and Corrosion Resistance of Austenitic Stainless
Steel.
Used for Piping application in Oil and gas Industry, Offshore Plat Form.
Depends on the Cr- content it can be divided in to Four Types:
Lean Duplex,
Standard Duplex (22%Cr ) E-2209-16 Betanox-4462
Super Duplex (min. 25% Cr) E-2553-16 Betanox-2553
Hyper Duplex.

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An electrode is a metal wire that is coated. It is made out of


materials with a similarcompositionto the metal being welded.
Types Welding Consumables:
Consumable Type : (for SMAW) In the Form of Covered
Welding Electrodes.
Continuous Welding Consumable(CWC): in the form of Wire, For
TIG/MIG/SAW Process.
Electrodes need to be stored in a moisturefree environment.

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SYNTHETIC & NON SYNTHETIC Electrodes
the Carbon and Alloy Steel electrodes are all having Mild Steel core wire with an extra addition of
elements like, Manganese, Chromium, Nickel, Molybdenum etc., where ever required in order to
meet the chemical, mechanical, impact properties.
Similarly most of the Stainless Steel electrodes have SS(18Cr&8Ni)core wire,and additional alloy
content through flux covering to meet E316(19-13-Mo), E309(25-12), E310(25-20)like
requirements.
Electrode core wire same like base Material
They are all grouped under non synthetic electrodes. It will works only in DC(+).
Mild Steel core wire and all alloy addition comes through flux covering only and are called
synthetic electrodes. They work both on AC & DC (+)

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Covered Welding Electrodes


Sweden Industrialist Oscar Kjellberg, Founder ofESAB, in 1904, andKjellberg
Finsterwalde, in 1922. He invented the coated electrode used inmanual metal arc

welding, by dipping a bare iron wire in a thick mixture of carbonates and silicates.
Molten Metal absorbsoxygen and nitrogen, and becomesbrittleor is otherwise
adversely affected.
A slag cover is needed to protect molten or solidifying weld metal from the
atmosphere. This cover can be obtained from the electrode coating.
The coating protects the metal from damage, stabilizes the arc, and improves the
weld.

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Major Four Welding Process Used in Industries are:

1) SMAW/MMAW: (Manual Metal Arc Welding/Shielded Metal Arc Welding)


Manual Welding ,

Welding process where a coated consumable electrode is used to lay the weld
2)TIG /GTAW (Tungsten Inert Gas/ Gas Tungsten Arc Welding):
Manual Welding (welder has to use two hands to weld)

Inert Gas (Argon,Co2,Helium),It Provides the Protective Shield of Arc and Molten Metal.
Non-consumable tungsten electrode to produce the weld.

TIG welding is the most difficult of the processes, it produces the highest quality weld. TIG
welding is mostly used for critical weld joints

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Ador Welding Ltd IBD Division


SMAW/MMAW PROCESS

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TIG/GTAW PROCESS

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3) MIG/GMAW : (Metal Inert Gas/Gas Metal Arc Welding) Process:


Semi Automatic Type( Automatic Feeding of the Filler Wire)

Arc Welding Process, which arc was shielded by Inert Gas (Co2,Ar,He).

Consumable of Filler Wire having the Similar Composition of Parent metal, and it continuously feed from
the Spool to the Arc Zone. The Arc Heats and Melts both the Edges ( Filler Wire and Weld Joint).Fused
Filler Wire material supplied to the surface of the Parent Metal, fills the Weld Spool and Forms the
Joint.
4) SAW (Submerged Arc Welding (SAW) Process:

> Fully Automatic Type ( Both Wire Feeding and Arc Produced are Controlled by M/c)

>SAW Process involves the formation of an arc between a continuously fed electrode and the work piece.

> Function of Flux, which generates a protective gas shield, also be used to add alloying elements, protects
the weld zone.
> A shielding gas is not required.

> Arc is not normally visible during welding.

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MIG/GMAW PROCESS

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SAW PrOCESS

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Covered Welding Electrodes:
An electrode is a metal wire that is coated. It is made out of materials with a
similarcompositionto the metal being welded.
Mr.Oscar Kjellberg, Founder ofESAB, in 1904, andKjellberg Finsterwalde, in 1922. He
invented the coated electrode used inmanual metal arc welding , by dipping a bare iron wire
in a thick mixture of carbonates and silicates.
If Molten metal was not protected means , it will absorbs the O2,N2 in the Air,
Metal become Brittle.
A slag cover is needed to protect molten or solidifying weld metal from the atmosphere. This
cover can be obtained from the electrode coating.
The coating protects the metal from damage, stabilizes the arc, and improves the weld
Types Welding Consumables:
Consumable Type : (for SMAW) In the Form of Covered Welding Electrodes.
Non Consumable Type or Continuous Welding Consumable: in the form of Wire, For
TIG/MIG/SAW Process.
Electrodes need to be stored in a moisturefree environment

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Types of Flux Coating in Electrodes:
Electrodes can be divided into three main groups:
Cellulosic
Rutile
Basic
SYNTHETIC & NON SYNTHETIC Electrodes:
To meet the chemical , Mechanical and Impact properties of the Parent
material, Additional alloying elements (Cr,Mo,Mn,Ni Etc) through Flux
means it is called Synthetic Type Electrodes.
It will work both on AC & DC (+)
Electrode core wireExactly same like Parent Material means it is
called Non Synthetic Type.
It will works only in DC(+).

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Ador Welding Ltd IBD Division

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Selection of Welding electrodes:


Welding speed
Power supply
Position of the weld
Type of metal
Thickness of the metal

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Thickness of the Base Metal Vs Size of Electrodes.
Sl. No
Plate Thickness
Electrode Size (mm)
(mm)
1)

1.20 to 2.00

Dia
2.50

2)

2.00 to 5.00

3.15

3)

5.00 to 8.00

4.00

4)

More than 8.00

5.00

Gauge vs Size in mm
Gauge

Size (mm)

6.3 x 450

5.00 x 450

4
8

6.3
4.00x x450
450

10

3.15 x 450

12

2.50 x 350

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Ador Welding Ltd IBD

Current Range for Various Size of Electrodes:


Sl. No

Size (mm)

Current Ranges
(Amps)

1)

2.50

60-95

2)

3.15

110 to 130

3)

4.00

140 165

4)

5.00

170 to 260

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Carbon Steel Electrode Classification For SMAW ( AWS/SFA 5.1)
AWS : (American Welding Society)
SFA - (Specification of Filler Analysis)Numbers:
SFA 5.1 Carbon Steel, 5.4 SS,5.5 Alloy Steel,5.10 Aluminium Alloy,5.11
Ni,5.15 Cast Iron
Eg : AWS A/SFA 5.1: E-7018-1-H4R Tenalloy Z Plus H4R

E Stands for Electode for Arc Welding

70 Stands for 70,000 Psi

18- Coating ( 10,11- Cellulosic,13-Rutile ie High Titania Potassium,18-Low


Hydrogen Iron Powder) Welding Position ( 10 to 19 for F,H,V and OH),Current
Type(AC/DCEP)

- 1 Means Improved Toughness Eg : E-7018-1 ,E-7016-1 Means @ -45 Degree


C CVN( Charpy V-Notch ) Impact Value will be Min. 27 Joules/min
H4 Diffusible Hydrogen - ie Max 4ml of Diffusible Hydrogen Content in 100g of
Deposited Metal)
R Absorbed Moisture - ( If R-Means 0.3% , for M Means 0.1% ) If exposed
means for Both 0.4%

ADEMY PVT. LTD.

AWL - Ador Welding Ltd ( Formerly Known as


Advani Oerlikon Ltd)
The complete Welding solution Provider. Established in the year of
1951 ,
Our Group Companies are:

J. B. ADVANI & COMPANY PRIVATE LIMITED

Ador Welding Ltd IBD Division


ADOR WELDING LTD OFFER :

1) Welding Consumables
i) Welding Electrodes
ii) CWC ( Continuous Welding Consumables)
2) Welding and Cutting Equipment
3) Gas Cutting Products and PPE ( Personal Protective Equipment)
4) CNC Cutting Machine
5) PEB ( Project Engineering Business)
6) Welding Automation ( WAPS)
7) Skill Development

Ador Welding Ltd IBD Division


Our Welding Electrode Types:
i) MSGP ( Mild Steel General Purpose)
ii) MS Special
iii) Low Alloy High Tensile
iv) Cellulosic
v) Hard Facing
vi) SS Ranges
vii) Cast Iron
viii) Non Ferrous Types (Nickel,Cast Iron,Aluminium)

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MSGP Types:

Our E-6013 Ranges of Electrodes


and

**Magnabond,E-Bond, Superbond,Superbond-S,Superbond-SS,E-Bond,E-Bond-M,King Bond


Metal Bond

Our Fast moving E-6013 Type Electrode is Magnabond

E- Electrode
60 - UTS min .60,000 PSI
Conversion of PSI In to Mpa ) 1 PSI = Mpa x 145.0377
13 - Rutile Coating ( High Titanium Potassium),Position : H,F,OH,V(Up and Down), Current : AC or
DCEP ( DC+)
Rutile Coated Electrode, Deposits smooth.
Radiographic Quality weld metal with smooth spatter.Weld Bead shape is uniform , Smooth and
Slag removal is easy.
Application: Storage Tanks , All Kind of construction works,Automobile Bodies,Ship Building
,Pressure Vessels,Furniture,Sheet Metal Works, Pipes
Suitable for Joining Steels Confirming to ASTM Specification :SA-36/SA-36M(P.O-1),SA-53/SA53M(P.O-1)A,B,C,D Grades of SA-283/SA-283M(P.No.1).
Approvals : LRA,DNV,BV,ABS,IRS,PDO(Petroleum Development Oman),KNPC(Kwait National

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MS Special Types:
E-7018 (Supabase,Supabase-X Plus,Xbond)
E- Eelectrode, 70- UTS Min .70,000 PSI, 18- Coating Low Hydrogen Iron
Powder,Position-F,H,OH,V-Up,Current AC(70V)/DC(+)
Fast Moving Item in Supabase X Plus
Low Hydrogen Iron Powder electrode.
Easy Slag Removal, X Ray Quality
Applications: Storage Tanks,Pipes, Pressure vessels,Heat Exchangers,Boilers,Heavy
Structural Fabrication,
Suitable for Welding of ASTM S-414M GrA-414/SA,C&D P.No.1),Gr-55,Gr60 Steels of S516/516M(PA .No-1), IS -2062,2002 Types.
Approvals : ABS,DNV,BV,DV,LRA,Toyo,BIS,MND,NPCIL,KOC,KNPC,Saudi
Aramco,PDO,Qatar Petroleum etc.

E-7018H4R Supabase-X Plus H4R


E- Indicates Electrode, 70- Indicates min.UTS.70,000psi. 18 indicates F,V,OH,H
Positions and Iron Powder Coating, Current will be AC(70V)/DC(+)
H4 Indicates : Diffusible H2 level will be mx. 4ml/100 g Weld Metal.
R- Indicates Absorbed Moisture content will be max.0.3% by Weight as received
condition, In exposed condition Max. 0.4/% by Weight..
Low Hydrogen Iron Powder Type Electrode
Metal Recovery (Deposition Efficiency -115%)

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E-7018-1 Range: Tenalloy-Z Plus,Tenalloy-S Plus,Tenalloy-HH (Spl),Plus,Tenalloy


E-7018-1 - Tenalloy-Z Plus
Low Hydrogen Iron Powder Type Electrode
Excellent Toughness up to minus 45Degree C.
X-Ray Quality even in Pipe welding for 5g/6g Positions.
Application: Pipes,Storage Tanks, Pressure Vessels, Boilers.
CVN Impact Value will be in (-)45 Degree C 40 TO 60 Joules
For E-7018-1 -Tenalloy-S Plus
Low Hydrogen Iron Powder Type Electrode
Weld Metal gives excellent Toughness up to (-) 60 Degree C(Postions.CVN
Impact Value will be in (-) 60 Degree C 40 TO 60 Joules ( Eg. (-) 30 @80J, (-46) @
50J,-60 @30 J)
X Ray quality even in pipe welding of 5G/6 Postions.
Application: Storage Tanks, Pressure Vessels, Boilers,Pipes.

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E-7018-1 H4R Tenalloy-S Plus H4R
Low hydrogen iron Power Type.
Weld Metal meet Excellent Toughness up to minus 60 degree C min 30 to 60J
H4 indicates -Diffusible H2 content level is max. 4ml in 100g Weld Metal
R- Indicates - Moisture content will be Max. 0.3%by weight, if opened means 0.4% by Weight.
X-Ray Quality even in Pipe welding for 5g/6g Positions.
Application: : Pipes,Storage Tanks, Pressure Vessels, Boilers
E-7018-1 H4R -Tenalloy Z Plus-H4R
Low hydrogen iron Power Type.
Weld Metal meet Excellent Toughness up to minus 46 degree C min 27 J
H2 max 4ml/100g and Impact Value(CVN) @ -46 Degree Min. 27Joules.
R- Indicates - Moisture content will be Max. 0.3%by weight, if opened means 0.4% by Weight
X-Ray Quality even in Pipe welding for 5g/6g Positions.
Application: : Pipes,Storage Tanks, Pressure Vessels, Boilers

Ador Welding Ltd IBD Division


E-7016- Tenalloy-16,Tenalloy-16W,
E-7016 Tenalloy-16

Low Hydrogen Electrode used for Buffer Layer for Hardfacing,


Joining of MS TO Cast Iron, Easy Slag Removal,
X-Ray Quality,It gives Excellent ARC stability.
Approvals : ABS,BV,DNV,LRA,IRS,KOC,PDO,SABIC(Saudi Basic Industries Corporation),Qatar Petroleum, Etc
.

E-7016-1 H8R Tenalloy-16 (Spl),

Medium Coated Basic Coated Electrode.


Moisture Resistant Coating.
Weld Metal Resistant to Cold and Hot Cracking.
DCEN Preferred for Root run welding of Pipes.
Re-Drying Temp. 300 degree for Two Hour.
CVN Impact @ - 50 Degree C Min.40 TO 60 Joules
Application : One Side Welding of Pipes,NACE quality CarbonSteel Pipes,Offshore Process
Platform Structures.

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Low Alloy Steel Electrodes Classification for SMAW


AWS A/SFA 5.5:
E-8018-B2- Cromoten
E stands for Electrode
80 indicates for UTS min 80,000 Psi
18 Indicates For All Position,(10 To 18- F,H,V,H)
18 Indicates for Low Hydrogen,Potassium ,Iron Powder
18 Indicates DCEP(11,18,16 DCEP) AND (10,5,45,18M,18M1- DCEP)
B2 Indicates Alloy Type ie. (C,Cr,Mo Steel) If Eg A1- C-Mo Steel
B1,B2,B3,B3L,B4L,B5,B6,B6L,B7,B7L,B8,B8L,B9,B9 C-Cr-Mo Steels
C1,C1L,C2,C2L,C3,C3L,C4,C5L C- Ni steels
D1,D2,D3 C-Mn-Mo Steel
P-1,-2 Pipeline Electrodes
W-1,W2 Weathering Steel
M,M 1 Millitary Specification
L Means Low Carbon

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Low Alloy High Tensile Types :
E-7108-A1 Molyten
(A-1 indicates - C-Mo Steel)
Low Hydrogen Iron Powder Type.X Ray quality
Welding of 0.5% Cr- 0.5%Mo Creep Resisting Steels
Welding of 0.5Cr 0.5% Mo Steels in Pressure Vessels,Boilers,Pipelines..
E-9018B3- Cromoten-C
E-9018-B3 Cromoten-C
B-3 C-Cr-Mo Steels
2.25%Cr 1% Mo Creep Resistant Steels ,
Welding of P/T22 Materials
Refineries,Power Plants,Boilers,Chemical Plants,Pressure Vessels Etc.
E-7018 B2L Cromoten(Spl)
B-2 C-Cr-Mo Steel
L Low Carbon
For Welding of 1.25% Cr- 0.5% Mo Creep Resistant Steel used in Oil Refineries,Power
Plants,Chemical Plants Etc.
E-8018-B6-Cromoten-D
For welding of 5%Cr 0.5% Creep Resistant Steels used in Refineries,Pressure
Vessels,Boilers Suitable for P5B Materials.

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E-818-B6L Cromoten-D(Spl)
Same 5% Cr 0.5% Mo Steels
L - Low Carbon and for Same Application
E-8018-B8 Cromoten -9
Heavy Coated Basic Type Electrode
Welding of 9% Cr- Plates,Pipes,Tubes (F/T/P-9 Types Materials F means Forging)
E-8018-B8L Cromoten -9L
For Low Carbon type
Heavy Coated Basic Type Electrode
Welding of 9% Cr- Plates,Pipes,Tubes (F/T/P-9 Types Materials F means Forging).
E-7018-G Tenalloy-R
All Position, H2 Controlled Iron Powder Type electrode.
High Impact values at Sub Zero temperatures.
Can used for MS where Structures have Withstand at Sub Zero Temperature.
Deposition Efficiency 110%
Welding of Ammonia storage tanks.
Welding of Si-Mn Steels

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E-7018-G Tenalloy-Ni
Heavy Coated H2 Controlled Iron Powder Type Low alloy steel Electrode.
High Impact Values at Sub -Zero Temperature.
Application: Heac=vy Joints under restraint and subject to dynamic Loading and Low
Temperature Applications.
E-8018-G-Tenalloy-55
Low H2 iron powder type electrode.
Weld metal have excellent toughness upto minus 50 degree C
Weld metal Contains 1%Ni and 0.5% Cu.
E-8018G- Tenalloy-60
Low H2 iron powder type electrode.
Welding of High Tensile and fine grained Steels.
Joining of steels containing 1% Ni.

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E-9018G Tenalloy-65,
Welding of Medium High Tensile Structural steels,Heavy Sections.
Boilers,Pressure Vessels.
Tenalloy-65(Spl),Tenalloy-70
Extra Low H2 electrode.
Welding of High strength steels UTS in the Range of 620 to 730Mpa.
Welding of High tensile Steels,
Earth Moving Equipments,Oil Refineries,Power,Submarines.
E-9018-G-) - Tenalloy-70- Welding of medium high tensile Structural Steels,Heavy Sections.
Similarly we are having for
E-10016G-Nimoten Plus,
E-11016G-Nimotenplus-535,
E-12018G-Nimoten Plus 535B

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Division
Welding Electrodes for C-Ni Steels:
E-8018-C1 Tenalloy -70A
(C1 Means C-Ni steels)
Low H2-Iron Powder Type Electrode .X Ray Quality.
Welding of 2.5% Ni Steels in refineries,Pressure Vessels,Power Plants,Heat Exchangers.
E-8018-C2 Tenalloy-70B
Low H2 Iron Powder electrode Ray Quality.
For Welding of 3.5%Ni Steels in Refineries,Power Plants,Heat Exchagers,Pressure Vessels etc.
E-8018-C2L Tenalloy-70BL
Heavy Coated, H2 Controlled iron Powder electrode.Low Carbon.
Welding of Ni 3 to 3.75% steels( Diffusible H2 content less than 5ml/100g of weld metal)
E-8018-C3 Tenalloy-70C
Low H2 Iron Powder electrode for welding of <Ni steels in refineries, Oil and Gas
Industries,Pressure Vessels and Heat Exchangers.

Ador Welding Ltd IBD Division

Welding of C-Mn-Mo type Steels:


E-9018-D1 Tenalloy-70D1
(D1 Indicates that C-Mn-Mo Type Steel)
Low H2,Low Alloy high tensile steel electrode for welding of fully killed fined grained
steels( C-Mn-Mo) Type Steels
Joining of High tensile Steels in the range of 650Mpa. For Earth Moving Equipments.
E-9018-D2 Tenalloy-75 D2
Low alloy,Low H2,Iron Powder type.
Welding of Mn-Mo Type Steels.
In Earth Moving Equipment and Heavy Structures where dynamic Loading and Mechanical
restraint.
Silox Fe, Silox Fe(LH) - Welding and Repairing of hot dip Galvanising baths
E-8018-W2 Ultracorten-III Welding of weathering steels ( Eg. Corten-A,Corten-B and
their equivalents)

Ador Welding Ltd IBD Division

Welding Electrodes for P/T-91 Materials:


E-9018-B9 Cromoten -9M
Basic Coated extra Low Hydrogen Electrode.
For welding creep resistant steel /pipes type 9%Cr-1%Mo-V-Nb type P-91/T-91.
E-9016-B9 Cromoten-9M(Spl)
Hydrogen Controlled Electrode to Deposit Niobium and Vanadium modified 9%Cr- 1%Mo
Weld Metal.
Similar Application weld of P/T91 Materials used in oil Refineries,Boilers Etc.
E-9015 B9 (Non Synthetic Type Electrode)
H2 Controlled Basic Coated Electrode for welding of P-91 Creep Resistant Steel.
It will works only DC(+) ie DCEP only
For welding of F-91,P-91,T-91 Materials in Petrochemical,Oil and gas Industries,Boilers and
Power Plants

Ador Welding Ltd IBD Division


Cellolosic Electrodes ( Pipe Line Welding)
About 30% of the coating weight iscellulose
Compared with other types of electrodes, with the same current values, a 70%
deeper penetration is obtained with cellulosic electrodes.
All Position welding Particular in Vertical-Down Position
it has a wide range of applications in the ship building industry and in the
welding of Cross country Pipelineswith a wall thickness of less than 12.5mm.
The cellulose that burns during welding forms a very good protective gaseous
atmosphere
E-6010 - Celwel-60

It gives excellent arc Stability, All Position( V-Down),X-Ray Quality

Ideal For Root Pass

Cross country pipeline subject to dynamic Loading and Mechanical


Restraint,Ship Building.

Joining A1-Gr A/B API5LX42-X56

Division

Ador Welding Ltd IBD

E-6011- Celwel-60S
Medium Coated Electrode,Having High Melting Speed,Suitable for welding in all
position.
It has a deeper penetrating arc and Easily removable Slag.
Application : Pipe lines,Ship Building,Storage Tanks and Pressure Vessels.
E-7010G Celwel-70G
Ideal For Root Pass and Capping.
All Position welding (V-Down)
X-Ray Quality even for Pipe Welding.
E-8010G CELWEL-80G
Welding of High Strength, Large Diameter Pipelines.
For Hot Passes
Meet with API (American Petroleum Institute) Code requirements.
Suitable for welding thin welded X80 Pipes.

Ador Welding Ltd IBD Division


Stainless Steel Consumables Classification for SMAW ( AWS A/SFA 5.4 ):
AWS: American Welding Society
SFA: Standard Flux Analysis
E-XXX-AA in this E-Indicates for Electrode
Next 3 Digit (XXX) Indicates type of SS Grade

.ie if 200 Series Autenitic Cr-Ni-Mn

300 Series Austenitic- Cr-Ni-Mo

400 Series Ferritic,Martenstic Cr Alloy

600 Series Martenstic Precipitation Hardening-Cr-Ni-Mo-N

2000 Series Duplex/Super Duplex Cr-Ni-Mo-N


Next Two Digit (AA)- Indicates that Usability Designator
if 15 means DCEP F,H,V-Up, OH

16- means DCEP & AC , F,H,V-Up,OH

17 means DCEP &AC F,H,V-Up,OH

26 means DCEP &AC F,H-Fillet


(Synthetic Type)
Example:
E-308L 16 Superinox-1C, in this E- Indicates Electrode,
308L Indicates SS Grade ie -308L Grade
16 so , DCEP &AC ,F,H,OH,V-Up

Ador Welding Ltd IBD Division


Our Stainless Steel Range of Welding Electrodes
AWS A/SFA 5.4 E-308-16-Superinox-1A
19/10 SS ( 19% Cr-10%Ni)Electrode with controlled Ferrite Content of 3 to 7% for max resistance to
cracking,Corrosion and High Temperature up to 800 Degree C
For welding of 18/8 SS, AISI Types. 301,302,304,308 and Gemn Steel no: 4016,4501,4300,4301
.Dump Impellers,Cntrifugal Pump Impellers and Shafts,Valve Faces,Seats and Chemical Plants etc.
AWS A/SFA 5.4 E-308H-16 Superinox-1A(308H Batch)
19/9 rutile Type SS Electrode with Min. C- 0.04% in the weld metal. Controlled Fe max 3 to 7%.
Weld Metal has higher tensile strength, excellent creep resistance at elevated temperature and
Radiographic Quality.
Welding of AISI type E-304H SS Used in Petrochemical Industries where elevated temperature Creep
Resistance is required.
E-308L-16- Superinox-1C,
Extra Low Carbon 19/10 SS Electrode with controlled Fe- of 3 to 7%.
Welding of 18/8 type SS AISI-301,302,304 and 308 having low carbon content.
E-308-15- Superinox-1A-15 and E-308L-15 Superinox-AC-15
Non Synthetic Type Core wire itself same like base Material.
Current : DC(+) Only

Ador Welding Ltd IBD Division


AWS A/SFA 5.4 E-316-16 Superinox-2A
19/12 Mo SS Electrode ( 19%Cr,12%Ni, Mo- 3%)
Fe- 4 to 8%,Radiographic,Resistant to Sulphuric,Hydrchloric,Acetic, Phosphoric,Citric, and
Tartartic acid etc.
Welding of 19/12 Mo SS AISI-316,317 Types, Paper,Chemical,Paint and Dye Industries.
E-316L-16 Superinox-2C
Extra Low Carbon , 18/13 Mo SS Type electrode. Fe- 3 to 8%
AWS A/SFA 5.4 E-347 -16 Superinox-1B
19/10 Nb Stablilized SS Electrode,Fe- 6 to 8%
For welding of 18/8 Nb Stabilized SS ,AISI Types 321,347.
Fabrication Of equipment in Refineries,Power Plants, Chemical Plants, Impellers.
AWS A/SFA 5.4 E-312 -16 Superinox-312
A medium Heavy Coated, Rutile Type all Position electrode giving 30/10 deposit
ie. 30% Cr- 10% Ni.
Weld Metal has a two Phase Structure with substantial amount of Ferrite in the
Austenitic Matrix.
Welding of Two Similar or dissimilar steels, Unknown steels etc.
Welding of any steel to any steel.

Ador Welding Ltd IBD Division


AWS A/SFA 5.4 E-309 -16 Betanox-D,

Deposit 25/12 SS, Excellent Corrosion and Oxidation resistance in continuous Service
Temperature up to 1100 degree C
Joining of MS to SS, Low alloy Steels to SS.
E-309L-16- Betanox-DL
Extra Low Carbon Electrode Deposits 25/12 SS.
Excellent Corrosion and Oxidation resistance in Continious Service Tempearture up to
1100 degree C
Joining of MS to SS and Low alloy steels to SS.

AWS A/SFA 5.4 E-309 Mo-16 Betanox-DMo


Electrode to deposits 25/12/2.5% Mo SS
Metal metal having excellent Corrsion Resistance, X Ray Quality.
Welding of AISI 309MO Type ,Joining of SS316 to Low Alloy Steel, or CS.

AWS A/SFA 5.4 E-309L Mo-16 Betanox-D MoL


A Rutile type ,all position electrode.
Deposits low carbon,25/12/2.5%Mo Metal.
The Lower carbon content in this metal Increase the tendency of Intergranular
Corrosion resistance.

Application : Welding of AISI 316/316L SS as well as joining of Dissimilar metals like

Ador Welding Ltd IBD Division


AWS A/SFA 5.4 E-310 -16 Betanox-C
25/20 SS Type electrode.
Service Temp up to 1150 Degree Temperature.X Ray Quality
Welding of AISI 310 Type German Steels 4762,4828,4841,4846 and 4848 , High Temperature
Furnace,Gas Turbine Combustion Chamber Parts etc.
AWS A/SFA 5.4 E-347 -16 Superinox-1B
A 19/10Nb Stabilized Electrode with Controlled Fe-6 to 9% for max resistance to cracking.
Nb Prevents the Chromium Carbide precipitation in the temperature of 425 to 823 Degree C
Weld Metal Has Excellent Creep Strength and X-Ray quality.
Application : Welding of 18/8Nb Stablized SS, Represented by AISI Types -321,347.
Fabrication of Equipments if Refineries,Chemical Industries,Power Plants,Valves etc.
AWS A/SFA 5.4 E-308 -17 Betanox-308 Plus, E-308L-17 Betanox-308L Plus
19/10 SS ( 19% Cr-10%Ni)Electrode with controlled Ferrite Content of 3 to 7% for max resistance to
cracking,Corrosion and High Temperature up to 800 Degree C
For welding of 18/8 SS, AISI Types. 301,302,304,308 and Geman Steel no: 4016,4501,4300,4301
.Dump Impellers,Cntrifugal Pump Impellers and Shafts,Valve Faces,Seats and Chemical Plants etc.
For L Type Applicable if AISI- 301,302,304,308 having Low Carbon content.
Redrying temperature will be 3oo Degree C for 2 Hrs.

Division

Ador Welding Ltd IBD

AWS A/SFA 5.4 E-309 -17 Betanox-309 Plus


Deposit 25/12 SS, Excellent Corrosion and Oxidation resistance,
Service Temperature up to 1100 degree C
Joining of MS to SS,X Ray Quality
, E-309L-17 Betanox-309L Plus
For Low Carbon, Redrying temperature will be 3oo Degree C for 2 Hrs
AWS A/SFA 5.4 E-316-17 Betanox-316 Plus, E-316L-17 Betanox-316L Plus
For welding of 19/12Mo SS (AISI 316,317 )
For welding equipment s in chemical Industries,Pape and Pulp, Paint, and Dye Industries.
E-316L-17 Betanox-316L Plus -Extra Low Carbon ., Redrying temperature will be 3oo
Degree C for 2 Hrs
AWS A/SFA 5.4 E-347-17 Betanox-347 Plus
A 19/10Nb Stablized SS Electrode with Fe content will be 6 to 9%.
Redrying temperature will be 3oo Degree C for 2 Hrs
Application : Welding of 18/8Nb Stablized SS, Represented by AISI Types -321,347.
Fabrication of Equipments if Refineries,Chemical Industries,Power Plants,Valves etc

Ador Welding Ltd IBD Division


Duplex and Super Duplex Stainless Steels:
AWS A/SFA 5.4 E-2209 -16 Betanox-4462
Weld metal Deposits Austenitic Ferritic Weld Metal Suitable for welding Duplex
weld Metal.
X Ray Quality. Two times Stronger than Ordinary SS.
For welding of Duplex Austenitic Stainless Steels.
Used for Piping in Oil and Gas Industry, Offshore Platforms.

AWS A/SFA 5.4 E-2553 -16 Betanox-2553


Rutile Coated Electrode depositing austenitic ferritic weld metal suitable for
welding super Duplex Stainless Steels.
X Ray Quality, Electrodes Works in all position.
Welding of Super Duplex Austenitic,Ferritic Stainless Steels.
Used for Piping in Oil and Gas, Offshore Platforms.

Ador Welding Ltd IBD Division

Welding Electrodes for Ferritic Martenstic chrome steels(13% Cr, 17%Cr)


AWS A/SFA 5.4 E-410 -15 Betachrome-13 Cr,
Welding of Ferritic,Martenstic,Chrome Steels.,Radiographic Quality
Weld Metal contains 13% Cr and is Air Hardeanable type.It can be avoid by
Preheating and Stress Relieving.
Welding of Steel Castings, Pump Parts,Oil Refinery Equipments etc.
AWS A/SFA 5.4 E-430 -15 Betachrome-17 Cr
For welding of Ferritic,Martensitic,Chrome Steels., AISI 430SS Type.
Weld Metal Contains 17% Cr and is air hardenable type.
Welding in Pump Parts,Castings, Oil Refinery etc.

Division

Ador Welding Ltd IBD

For Cast Iron Types:


AWS A/SFA 5.15 E St Casten
Non Machinable ,
General Reclamation or Repair Work if machinability is not a primary Concern.
Joining of MS to CI.
E- Ni Cu B-Cast Monel
(70% Ni,Cu Balance)Monel Core Wire.
Machinable Weld,, Hardness will be below 200BHN.
Welding of cast iron without Preheating
E-Ni Ci -Cast Nickel
Pure Nickel Core Wire,(Ni -85%,Fe-8%), Joining and surfacing of Grey Iron.It is Extremely Ductile.
Machinable,Building Up a Noncorrosive surface of Nickel on cast iron Parts exposed to corrosion Liquids.
Application :Repair of Broken castings,Building Up or worn surface or correcting machining errors on castings.
E-Ni Fe CI - Ferri Cast
Ferro nickel Core Wire (Ni-60%, Fe-Balance)
Machinable Weld.Stronger than Pure Ni- weld Metal

Welding of grey cast irons..

Ador Welding Ltd IBD Division


For Non- Ferrous Types:

E-NiCu-7 Super Monel :

Welding of Monel to Monel, Monel to SS,Monel to MS.


Slag removal will be difficult.
X Ray Quality, Special Future is low iron content in the weld metal, which ensures maximum Corrosion
Resistance.
Machinable Weld.Welding of ASTM B127/163/164/165 Having UNS No:N04400,
refineries,Offshore,Fertilizers,Foundries, Heat Exchangers/Pressure Vessels,Valve Manufacturing Units,Chemical
Plants etc.

E-Cu Sn-A Bronze :


Core wire Is Phosphore-Bronze ( Copper -93%,Tin- 6%, 0.2% Phosphore)
welding of Copper or Bronze to steel.
Due to high heat conductivity of copper alloys,pre-heat of 260 to 370 degree C recomeended and Maintained throughout the
welding Process for heavy section for Thin section Pre-heat is not required.
Cast Iron where a machinable Deposit and colour matching is not necessary. Eg Ship Propellers,Bearings, Bushings,
Impeller,Blades,Brass,Disimilar Steels , MS to Phosphorus,Bronze and Brass.

E-4043 Albond-5Si :
It has a special coating and High Melting Rate.
To avoid burn through keep short arc length.
If Section thicj]kness will be more than 8mm should be preheated to Min. 200 Degree C
Electrodes dia should be roughly equivalent to Plate thickness.

Fabrication and Repair of Al- Alloys Si up to 7% level.

Ador Welding Ltd IBD Division


DIN : 1732 ELAlSi -12 Albond-12 Si- ,
Welding and Repair of Cast Aluminium alloys contain be more than 7%, Eg E AlSi,G
AlSi12(Cu) Types
E-Ni-1 Nickalloy-1 Pure Nickel Electrode ( Ni- Min -92% )
Low Iron Content in the weld deposit so, which ensures max. Corrosion resistance.
Welding ogf Nickel -200 and Nickel -201,
Application : Steel Plants,Cryogenics,Refineries,Power,Foundries, Heat
Exchangers,Pressure Vessels,Chemical Plants,Chemical Shipping Drums,Food Processing
Equipments Etc.
E-NiCrFe-2 Nickalloy Fe2
A basic Coated Non- Synthetic Electrode.All position
Welding of Ni Based alloys to steels, application covers temp ranging from Cryogenic to about 820
Degree C,.
Weld Metal is Very strong and Ductile
Welding of alloy 600/601,Fabrication of Corrosion resistant Tanks ,Furnace components .
Refineries,Cryogenic,Power,Foundries,Heat Exchanger,Pressure Vessels,Chemical Plants Etc.
.

Ador Welding Ltd IBD Division


E-NiCrFe-3 Nickalloy- Fe-3:

A basic coated non synthetic electrode.


Can be used for all Position welding
Weld Metal is Ni-Cr-Fe Type and high resistant to thermal Shocks.
Excellent Corrosion Resistance with normal and High Temperature.
Slag removal will be Difficult.
Industry Type: Refineries,Cryogenics,Power,Foundries,Heat Exchanger/Pressure
Vessel/Pump and Valve Manufacturing Units,Chemical Plants

E-NiCrMo-3 Nickallloy- Mo3


Basic Coated Non Synthetic Electrode
Excellent corrosion resistance and High Temperature Strength ( Up to 1100 dgree C)
Uniform Weld Bead and Slag removal will be easy.
High Creep Strength and weld metal is strong and Ductile.
Joining and Surfacing of Nickel alloys, Austenitic Stainlless steels and Overlay
application of Carbon and Low alloy steels.

Ador Welding Ltd IBD Division


E-NiCrMo-5 Nickalloy-Mo-5 :
Basic Coated Electrode , Specially designed for High grade welding of High Mo and Ni base alloys.
(Inconel-625,800)
Welding Of Cr-Ni-Mo steels with high Mo Content.
Weld metal Recovery 150%
Surfacing of steel clad with Nickel Chromium-Molibdenum alloy.
Welding and Surfacing of Tong Jaws.

E-NiCrMo-6 Nickalloy-Mo-6
Welding of High grade welding of High Mo Ni Base alloys as well as Ni-Cr-Mo Steels with
High Mo -Content
Welding of low temperature and cryogenic steels like 9%Ni Steels.
Weld metal is highly resistant to hot cracking, stress corrosion,Thermal Shock.
Highest Quality weld metal.
Welding of 9% Ni steels in Cryogenic applications, Especially LNG Storage Systems.
Welding of Ni Base alloys to Steel

Ador Welding Ltd IBD Division


Hard facing Electrodes Ranges:
Zedalloy-250
An Electrode to deposit air hardenable type Weld Metal having hardness in the
range of approx.240 to 260 BHN.
Weld Metal Machinable.
E-7016 Tenalloy-16 we have to use as a Buffer Layer.
Application: Gears,Pinion Teeth,Pulleys,Shafts,Couplings,Sugar Cane Crushers,Gear
Wheels,Axels etc.
Zedalloy-350
- Hardness 330 to 380 BHN APPROX.
Machinable with Carbide Tools.
Buffer Layer Tenalloy-16
Pulleys,Shafts,Conveyor Parts,Cog Wheels,Cams,Steel Castings etc.

Ador Welding Ltd IBD Division


Rockwell C Hardness (HRC)

Brinell Hardness (HB)

From 21 to 30

HB = 5.970 * HRC + 104.7

-------------------

From 31 to 40 ---------------------- HB = 8.570 * HRC + 27.6


From 41 to 50 --------------------- HB = 11.158 * HRC - 79.6
From 51 to 60 ---------------------

HB = 17.515 * HRC - 401

Ador Welding Ltd IBD Division


Zedalloy-350 (LH)-( Hydrogen Cntrolled type.)
Hardess: 340 to 360 BHN.
Machinable With Carbide Tools.Buffer Layer Tenalloy-16
Relamation of Conveyor Belts,Vog Wheels,Cams, Gear Shaft,
Pulleys,Cuplings,Steel Castings, Shafts etc.
Zeadalloy- 500
Hardness : 450 to 550 BHN
Non Machinable, Only Grinding.
Application : Shear Blades,Cutting Tools, Forming Dies,Crane Wheels etc.
Zedalloy-550
Hardness in the Range of 540 to 580BHN
Non Machinable,Tenalloy-16 as a Buffer Layer.
Withstand high Abrasion, Friction and Moderate Impact.
Application: Metal Cutting and Forming Tools,Drilling Bits,punches ,Dies.

Ador Welding Ltd IBD Division


Zedalloy-550LH
Hydrogen Controlled ,Hardness 540 to 590 BHN.
Non Machinable.Buffer Layer E-7016.
Application in Cone Cutting Knoeves,Hammers,Crane Wheels,Metal and form
cutting tools etc.
Zeadlloy-600
Non Machinable, Hardness : Approx. 600BHN
Zedalloy-VB Hardness approx. .600BHN
Weld Metal Deposited in Alloy Cast Iron which was hard and extremely Abrasion
and metal to wear.
Application : Concrete Mixture Blades,Dipper,Excavator Teeth etc.
Zedalloy-12 Mn
Work hardable weld metal having typically 12% Mn.
Harness 200BHN after work hardened :500 BHN
Crusher Mantles,Hameers ,Mn Steel rings,Rail Cross overs etc.

Ador Welding Ltd IBD Division


Zedalloy-16Mn
Weld Metal Consists superior Resitance to impact as it consists of 14%Mn and 3%Ni
steel.Intial we will get 200BHN, After work hardened 500BHN.
Zedalloy 16Cr for 16 Cr Steels, After weld 200BHN ,After work Hardening 500BHN.
Zedalloy- 20 Cr for 20 Cr Steels Intial 200BHN afrer work hardened 550BHN
Super Zedalloy
Electrode Deposits of weld metal having 35% Cr and 3.5%C,and can be applicable where
resistant to abrasion is necessary about 1000 DegreeC.
Hardness : 600 BHN
Application: In ceramic Industries,Cultivators,Conveyors,Screws,Grinding Rings,Mining
equipments etc.
Maganacane:
A super heavy specially developed for hard facing of rollers to provide resistance to
heavy loads produced during crushing of cane in sugar Mills.
Application : Hardfacing of Roller in sugar Mills,Relamation of Sand Mixing Blades.
Zedalloy-16 Weld metal having 60RC.Rolling Mill Guides,Coal Crushing hammers,Mixer
Blades and Scrapers etc.

Ador Welding Ltd IBD Division


Carbon steel (AWS A/SFA 5.18) And Low alloy Steel (AWS A/SFA
5.28)Consumables Classification for GTAW/GMAW:
ER-70 S6
ER- Electrode or Rod
70 Tensile Strength- Min UTS Will be 70,000 PSI
S- Solid filler metal
6- Indicates Carbon Steel
If A- Alloy Type(2,3,4,6,7 C-Steel,A1-C-Mo Steels,B2,B3,B6,B8,B9-C-Cr-Mo
steel,Ni1,Ni2,Ni3- C-Ni Steel, D2 C-Mn-Mo Steel,W2 Weathering Steels)
B- Type of Shielding Gas ( C- Co2,M-75-80% Argon, Balance Co2)
N- Optional (Nuclear Application)
HZ- Diffusible Hydrogen( H2- Indicates Max.2ml/100g Weld Metal)

Ador Welding Ltd IBD Division


AWS Code :ER70S-6 -AUTOMIG 70S-6/Tigfil -70S6
Typical Applications :
Construction and mining equipment, Thin sheet metal, Auto body, Collision repair, Pressure vessels,
Tanks, LPG Cylinders, Structural steel components, Root pass pipe welding, shaft build up, Farm
implements, Steel casings, Frame fabrication, Railcar construction and repair, general fabrication.
Widely used in high-speed robotic and automatic welding and semi-automatic applications.
Typical Characteristics :
AUTOMIG 70S-6 is a mild steel solid wire to provide high quality welds on carbon steels. Uniform
copper coating, smooth feeding, stable arc and minimum spatter under optimum welding conditions.
It is designed for use with various gas mixtures such as 100% CO, Ar/CO or 98/2-Ar/O. The higher
level of de-oxidizers makes it suitable for applications where dirt, rust or mill-scale is present.
AWS A/SFA5.18 : ER-80SB2 Tigfil-80SB2/Automig -80SB2
ER Indicates Electrode Rod
80 Indicates Min.UTS .80,000 Psi.
B2 Alloy Type C-Cr-Mo Steels (1.25Cr 0.5Mo Steels)
ER-90D2- Tigfil-90SD2/Automig-90SD2 (D2 Means C-Mn-Mo Steels)
ER-70S2 Tigfil-70S2,ER-70S2-Tigfil-70S2 (Spl)
ER-70SA1- Tigfil-70SA1/Automig-80SB2
ER-70SB2L-Tigfil-70SB2L/Automig-70SB2L,ER-80S-D2-Tigfil-80S- D2/Automig-80S-D2,
ER-80SG-Tigfil-80SG,ER-80SB6 Tigfil/Automig-80S-B6ER-90S-B9- Automig/Tigfil-90S-B9

Ador Welding Ltd IBD Division

ER-80SNI1 Tigfil-80SNI1( For 1% Ni)


ER-80SNi2 Tigfil-80SNi2 (For 2.5%Ni)
ER-308 Tignox-308/Mignox-308
ER-308L-Tignox-308L/Mignox-308L
ER-309 Tignox-309/Mignox-309
ER-309L-Tignox-309L/Mignox-309L
ER-316 Tignox-316/Mignox-316
ER-316L Tignox-316L/Mignox-316L
ER-312 Tignox-312/Mignox-312
ER-309Mo- Tignox -309Mo/Mignox-309Mo
ER-310 Tignox-310/Mignox-310
ER-347 Tignox-347/Mignox-347
ER-410 Tignox-410/Mignox-410
ER-430 Tignox-430/Mignox-430
ER-2209- Tignox-2209/Mignox-2209(Duplex SS Type)
ER-2594- Tignox-2594/Mignox-2594 (Super Duplex SS Type)
ER-NiCr-3 Tigfil-Ni Cr-3/Automig-Ni Cr3
ER-NiCrMo3- Tigfil-Ni Cr Mo-3/Automig-Ni Cr Mo3
ER-NiCrMo4- Tigfil-Ni Cr Mo-4/Automig-Ni Cr Mo4

Ador Welding Ltd IBD Division


Carbon Steel Consumable Classification for FCAW (AWS A/SFA 5.20)
E-71T-1C-J H8 Automig FC-71T-1 C-J H8
E- Electrode
7 Means UTS 70,000Psi
1 means all position ie. F,H,V-up,V-Down,OH , otherwise 0 Maens F and H
Position Only.
T- Flux Cored Wire
1 means DCEP,Multi or single Pass,( 1,4,6,9,12 Indiactes DCEP Multi or Single Pass)
and if it will 2,3 means DCEP and Single Pass & 10,13,14 DCEN and Single Pass
and 7,8,11 means DCEN and Multi Pass or Multi Pass, 5 Means DCEP OR DCEN , Multi
or single Pass.G means not specified.
C Pure Co2 - Shielding Gas, M Means 75 to 80% Ar balane will be Co2
J means (-) 40 Degree Min. 27 Joules
H8 Means Diffusible Hydrogen level is Max.8ml/100g of weld metal

Ador Welding Ltd IBD Division


Our FCW Ranges
E-71T1C- Automig-71T-1
E-71T-1G Automig FC-71T-1 (Mod)
E-71T-5CH4/E-71T-5MH4-Automig FC-71T-5
E-81T1-B2C Automig FC 81T1-B2
E-90T5-K2C- Automig FC90T5-K2
E-91T-1B3C Atomig FC91T-1B3
E-110T-5 K4 Automig FC-110T5K4

Ador Welding Ltd IBD Division


Carbon Steel Consumables and Fluxes for SAW Welding ( AWS A/SFA 5.17)

AWS A/SFA 5.17 : F7A6/P8 EH-10K) Automelt-B20 Plus


/Automelt EH-10K
F Submerged Arc Welding Flux
7 Means Tensile Strength Min PSI, 7 =Min UTS Will be
70,000 Psi
A - Means Weld Metal Testing Conditions A- means as
welded , P means Post Weld Heat Treated
6 Means -Impact Requirement ( in max. -60 degree Test
Temperature , Min Avg. Impact Value Will be 27 Joules)

Ador Welding Ltd IBD Division

Code
Digit

Max. Test
Temp.

0
2
3
4
5
6
7
8
Z

in (C )
0
(-) 20
(-) 30
(-) 40
(-) 50
(-) 60
(-) 70
NOT SPECIFIED
No Impact
Requirement

Min. Avg.Impact
Value
in (Joules)
27
27
27
27
27
27
27
27
N/A

Ador Welding Ltd IBD Division


E Electrode Type E- Means Solid Electrode, if it will be EC
means Composite Type.
H- Means High Manganese level in electrode In general ( L ,M,H )
L- Low Mn- .25 to 0.6%

M- Medium -Mn -0.80 to 1.50 %

H High -Mn 1.30 to 2.20%


12 Indicates Carbon Level in electrode
( 8 means- C- 0.08 %,10 means 0.1%C,11 Means 0.11%C,12
means -0.12%C,14 Means Avg. Carbon % will be 0.14% Etc.
K- stands for Silicon Killed steel
if H2 Means -Diffusible Hydrogen will be Max. 2ml in 100 G of
weld Metal similar for H4,H8,H16

Ador Welding Ltd IBD Division


Our Ranges of Carbon Steel SAW Consumables:
1) AWS 5.17/5.23 F7AZ-EL8 ( Wire :Automelt EL8, Flux :Automelt- A55)
F Indicates SAW Flux
7 Indicates UTS Will be Min 70,000 Psi
A- As welded Condition
Z Means No Impact Requirement
E- Solid Electrode
L Low Manganese ( C- 0.25 TO 0.6%)
8 Carbon % ie 0.08%
AWS A/SFA 5.17/5.23 F7AZ-EL8 Automelt EM-12K/Automelt A82
EH-10K Automelt-10K /Automelt B20 PLUS
/Automelt-EB2/Automelt-EB3/Automelt-EB-9/EA-2/EA-3/ Etc.
Our SS Ranges of SAW Consumable:
Subinox-308L, Subinox-309L,Subinox-316L,Subinox-347,Subinox-318,Subinox-410,Subinox430
Subinox-NiCrMo3

Ador Welding Ltd IBD Division


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competence of Ador Welding.
We offer wide range of Longer life Filler metals that will help you
to increase of your Productivity and optimize
maintenance,repair,wear and surface protection:
Tailored product to the exact needs of the Steel Industry
Consistently high quality.
Worldwide distribution network and global service network
Individual Technical Support by Application/Welding Engineers
6 Decades of Experience and Application know in the Steel
Industry

Ador Welding Ltd IBD Division


Selection Welding Electrodes for Steel Plant Application:
Today, Steel Plants are working at maximum utilization hence, several parts are constantly subjected
to continuous wear and tearat rapidly changing temperatures. Metal to Metal wear & tear, Corrosion,
Abrasion etc. has been a regular problem at every service workshop in the Steel Industry. LoThermes
recommendation will enormously bring down the need to REPLACE. Reclamation and repair is the only
profitable solution

Major activities In steel Plants are Processing, Construction and Maintenance.

There is progressively increasing role of welding not only in fabrication Industries but also in Repair
and Maintenance welding also.
Based on the Application we are dividing as below:
1)Mild Steel Electrodes (Rutile Coated)
2) Hydrogen Controlled Electrodes ( Basic Coated ie. Iron Powder)
3) Low Alloy Steel Electrodes
4) Electrodes for High Strength and Low Alloy steels
5) Wear Resistant Electrodes
6) Stainless Steel Electrodes.
7) Cast Iron Electrodes
8) Cutting Electrodes
9) Arc Welding Electrodes for Copper,Bronze,Cast Iron ,Aluminium,and Nickel etc .

Ador Welding Ltd IBD Division


MS Electrodes:
1) AWS: E-6013- Magnabond

Medium Coated Rutile Type,X-Ray Quality Electrode.

These are suitable for all position welding of Structural not subjected to dynamic
loading.
Mechanical Properties UTS 460 TO 550 ,YS 360 TO 480MPa,% of Elongation
min.22 to 30
2) AWS: E-6013 Superbond-S:
Medium Coated Rutile Type,X Ray Quality Electrode.
Good Penetration Properties.
Electrodes Suitable for Critical Structural Joints subject to Dynamic Loading .
Mechanical Properties : UTS 460-550 Mpa ,YS- 370 TO 480MPA, Elongation min 22 to
28% (L=4xd),CVN @ 0 Degree C Min. 50Joules.

Ador Welding Ltd IBD Division


Hydrogen Controlled Electrodes:
E-7016 Tenalloy-16
Hydrogen Controlled medium carbon steel electrodes without iron powder coating, All Position
welding Electrode.
Welding Precautions:
Re-Dry the electrodes at 300 degreeC for one hour Before use.
For welding heavy section means pre-heat of Parent metal @ 100 Degree C.
Clean the weldable area completely free from Oil,Paint,Rust or Grease.
Application : Suitable for welding Medium Carbon Steels.
Welding of MS to Cast Iron.
For Buffer layer before hardfacing.
Mechanical Properties: UTS 510 TO 620MPa,YS- 440-550MPa,Elong. Min 24%
CVN (-30) Degree C 50 80J
E-7018 Supabase X Plus
Hydrogen controlled electrode for critical structure under dynamic loading
Welding Precautions:
Re-Dry the electrodes at 300 degreeC for one hour Before use.
For welding heavy section means pre-heat of Parent metal @ 100 Degree C.
Clean the weldable area completely free from Oil,Paint,Rust or Grease.
X Ray quality Joints subject to Dynamic Loading, Can Applied for all thickness.
Mechanical Properties:UTS 500 TO 600MPa,YS- 440-550MPa,Elong. Min 24 to 30%,CVN (-30)
Degree C 30 to 70Joules)

Ador Welding Ltd IBD Division


Low Hydrogen, Ir High Deposition Contact Type electrode.
E-7024 Topstar -140
Heavy coated iron Powder type electrode.
High Deposition efficiency 140%.
Weld Metal is X-Ray quality.
Mechanical Properties:UTS 500 TO 600MPa,YS- 420-500MPa,Elong. Min 24 to
28%,CVN ( 0) Degree C 50 to 100Joules)
Suitable for joining heavy Structures.
Low alloy steel type electrode:
E-8018-B2 Cromoten
Electrode for 1.25% Cr-0.5%Mo Creep resisting Steels
Basic Coated hydrogen controlled all position electrode.
X Ray quality even @ Operating temperature of 490 degree C.
Mechanical Properties: UTS 560 TO 680MPa,YS- 470-600MPa,Elong. Min 22 to
28%,CVN Impact @ (27) Degree C 50 to 100Joules)
Low alloy High tensile Electrode: E-10016G Nimoten Plus
Basic Coated, Low Hydrogen, all position Electrode.
Resistant to Hot Cracking and cold Cracking. Joining high tensile steels.
Mechanical Properties(PWHT) @ 620 Degree C for One Hour - UTS 690 TO
780MPa,YS- 600-650MPa,Elong. Min.16 to 24%,

Ador Welding Ltd IBD Division


Low Heat Input High Tensile Electrode for critical maintenance Applications.
E-312-16 Superinox-312
For Welding of Unknown steels.(For Joining of Dissimilar Metals)
Weld Metal Consists of 29% Cr and 9%Ni with approx. 15% Ferrite.
Extremely high resistance to Hot Cracking.
For High Strength ,Impact, wear resistance in maintenance welding these electrodes to
be used.
Mechanical Properties: UTS 700 TO 860MPa,Elong. Min 22 %,CVN Impact @(- 50) = 27
Joules)
Electrodes for High strength low alloy steels:
Electrodes for TISTEN 52/SAILMA 300 E-7018-1 Tenalloy-Z Plus.
Medium Coated H2 Controlled, All Position, X Ray Quality.
Mechanical Properties: UTS 520 TO 640MPa,YS 450 to 540MPa,Elong. Min 24 %,CVN
Impact @(- 45) degree C = 40 To 60 Joules
Electrodes for TISTEN 55/SAILMA 300 HI E-7018-G Tenalloy-Ni
Weld Metal will be Tough and Ductile, suitable for welding of Heavy and Rigid Structures.
Subject to dynamic Loading and Impact.
Radiographic quality weld.
Mechanical Properties: UTS 520 TO 620MPa,YS 430 to 540MPa,Elong. Min 24 to 28 %,

Ador Welding Ltd IBD Division


Electrodes for TISTEN 60/SAILMA 350 E-9018-M Nimoten
A medium heavy coated h2 controlled iron powder , all position type for welding of high
tensile Structural Steels, heavy sections.
X Ray Quality.
Mechanical Properties: UTS 625 to 700MPa,YS 550 to 620MPa,% Elong. 24 to 30 %.
Wear Resistant type electrodes at Ambient temperature conditions:
Air Hardening type Electrodes:
Zedalloy-250
Medium coated Rutile type.Weld metal Hardness in the Range of 240 to 260BHN as welded
condition.
Buffer layer of Tenalloy-16 is recommended on hard base materials, Weld Metal will be
machinable.
Zedalloy-350
Medium coated Rutile type.Weld metal Hardness in the Range of 330 to 380BHN as welded
condition.
Buffer layer of Tenalloy-16 is recommended on hard base materials.
Weld Metal will be machinable only with carbide tools.
Zedalloy-350 LH
H2 controlled,Weld metal having the Hardness in the Range of 340 to 360BHN as welded
condition.
Buffer layer of Tenalloy-16 is recommended on hard base materials.
Weld Metal will be machinable only with carbide tools.

Ador Welding Ltd IBD Division


Zedalloy-500
Heavy coated Rutile type.Weld metal Hardness in the Range of 450 to 550BHN as
welded condition.
Surface finish done by Grinding Only.
Weld Metal Withstand Atmospheric Corrosion, Medium Impact and meatal to metal
Wear resistance.
Zedalloy-550
Weld metal having the Hardness in the Range of 540 to 580BHN as welded condition.
Non-Machinable.
Buffer layer of Tenalloy-16 is recommended on hard base materials.
It can be withstand heavy abrasion,Friction and Moderate impact.
Zedalloy-550 LH
A hydrogen Controlled, Iron Powder Type electrode.
Weld metal having the Hardness in the Range of 540 to 590BHN as welded condition.
Buffer layer of Tenalloy-16 is recommended on hard base materials.
Non-Machinable.
It can be withstand heavy abrasion,Friction and Moderate impact.

Ador Welding Ltd IBD Division

Zedalloy-600
Heavy Coated H2 Controlled Basic type Iron Powder Type.
Weld metal Hardness will be 600BHN(58RC) as welded condition.
Non Machinable Type.
H2 controlled basic type coating enables , electrodes to be used for High Carbon and High Sulphur Steels.
Zedalloy-600B
Weld metal having the Hardness of 600BHN as welded condition.
Subject to Friction and Abrasion.
Non-Machinable.
When Hardfacing of Difficult to weld steels particularly austenitic Manganese Steels Buffer layer of Betachrome-ND is
recommended on hard base materials.
Zedalloy-VB
Weld Metal Depsited is alloyed cast iron ,
Weld Metal Hardness 600BHN as welded Condition.Non Machinable Type.
which is extremely hard and Extremely resistant to abrasion and metal to metal wear.
Zedalloy-12Mn:
An electrode deposits work hardable weld metal having typically 12%Mn. Achievable Hardness will be 200BHN which
increase up to 500BHN while exposed to severe impact condition.
When using of this electrode on MS,Low Alloy Steel parts buffer layer of Betachrome-N is recommended.Machinable Type.
Weld metal is Extremly hard and Non Machinable.Ideal for Gauging type abrasion wear.

Ador Welding Ltd IBD Division


Zedalloy-16Mn
A heavy coated electrode depositing Modified autenitic Manganse steel weld
metal.Machinable Type.
Weld Metal Consists of 14% Mn and 3%Ni, superior resistance to Impact.
Harness will be 200BHN , after Work hardened 500BHN.
When using on MS/LAS Parts, Buffer layer of Betachrome-N/ND must be given.
Zedalloy-16Cr.
Weld Metal Consists of 16% Cr and 5 %Mn
Overlays on MS/LAS/Austenitic Manganese Steels.Machinable Type.
Resistance of Abrasion, Impact and Corrosion.
As welded condition 200BHN, after work hardened 500BHN
Zedalloy-20Cr.
Weld Metal Consists of 20% Cr.
Weld metal is semi austenitic type.
Machinable Type.Weld Beads are Smooth , uniform and Excellent Apperance.
Resistance of Abrasion, Impact and Corrosion.
As welded condition 200BHN, after work hardened 550BHN

Ador Welding Ltd IBD Division


Zedalloy-K
Weld Metal having Hardness of 600BHN.
Resistance to metal to metal wear, abrasion and Impact.
When used in Hardenable Steels Suitable Preheating is Require.
Weld Beads are Smooth , uniform and Excellent Appearance.
SuperZedalloy
Weld metal having 35%Cr and 3.5%C.
Used for severe abrasion is necessary about 1000 degree C.
Harness will be 600BHN (AW). Use one or two layer only to avoid cracking.
Weld Beads are Smooth , uniform and Excellent Appearance.
SuperZedalloy-Ni
A super heavy Coated electrode for Hardfacing applications on MS/Carbon steels and LAS with
severe abrasion is necessary about 1000 degree C.
Weld metal having 30%Cr and 4%Si and 3.00% C
Harness will be 545BHN (AW)(55RC). Use one or two layer only to avoid cracking.
Weld Beads are Smooth , uniform and Excellent Appearance.
Maganacane:
A super heavy specially developed for hard facing of rollers to provide resistance to heavy loads
produced during crushing of cane in sugar Mills.
Application : Hardfacing of Roller in sugar Mills,Relamation of Sand Mixing Blades

Ador Welding Ltd IBD Division

Zedalloy BELL:
Weld metal Hardness will be 500 to 550BHN
Hard weld Deposit to severe abrasion especialy at elevated
temperature.
Alloying elements Mo and Ni added to the weld deposit.
Weld metal does not crack during the build up operation by this
electrode.
Zedalloy-16
Heavy coated basic type electrode, Weld metal having the
Hardness of about 60RC.Weld metal has excellent resistance to
severe abrasion up to 500 degree C and Moderate Impact.

Ador Welding Ltd IBD Division


Our Stainless Steel Range of Welding Electrodes
AWS A/SFA 5.4 E-308-16-Superinox-1A
19/10 SS ( 19% Cr-10%Ni)Electrode with controlled Ferrite Content of 3 to 7% for max resistance to
cracking,Corrosion and High Temperature up to 800 Degree C
For welding of 18/8 SS, AISI Types. 301,302,304,308 and Gemn Steel no: 4016,4501,4300,4301 .Dump
Impellers,Cntrifugal Pump Impellers and Shafts,Valve Faces,Seats and Chemical Plants etc.
AWS A/SFA 5.4 E-308H-16 Superinox-1A(308H Batch)
19/9 rutile Type SS Electrode with Min. C- 0.04% in the weld metal. Controlled Fe max 3 to 7%.
Weld Metal has higher tensile strength, excellent creep resistance at elevated temperature and Radiographic
Quality.
Welding of AISI type E-304H SS Used in Petrochemical Industries where elevated temperature Creep Resistance is
required.
E-308L-16- Superinox-1C,
Extra Low Carbon 19/10 SS Electrode with controlled Fe- of 3 to 7%.
Welding of 18/8 type SS AISI-301,302,304 and 308 having low carbon content.
E-308-15- Superinox-1A-15 and E-308L-15 Superinox-AC-15
Non Synthetic Type Core wire itself same like base Material.
Current : DC(+) Only

Ador Welding Ltd IBD Division


AWS A/SFA 5.4 E-316-16 Superinox-2A
19/12 Mo SS Electrode ( 19%Cr,12%Ni, Mo- 3%)
Fe- 4 to 8%,Radiographic,Resistant to Sulphuric,Hydrchloric,Acetic, Phosphoric,Citric, and Tartartic acid etc.
Welding of 19/12 Mo SS AISI-316,317 Types, Paper,Chemical,Paint and Dye Industries.
E-316L-16 Superinox-2C
Extra Low Carbon , 18/13 Mo SS Type electrode. Fe- 3 to 8%
AWS A/SFA 5.4 E-347 -16 Superinox-1B
19/10 Nb Stablilized SS Electrode,Fe- 6 to 8%
For welding of 18/8 Nb Stabilized SS ,AISI Types 321,347.
Fabrication Of equipment in Refineries,Power Plants, Chemical Plants, Impellers.
AWS A/SFA 5.4 E-309 -16 Betanox-D,

Deposit 25/12 SS, Excellent Corrosion and Oxidation resistance in continuous Service Temperature up to 1100
degree C
Joining of MS to SS, Low alloy Steels to SS.
E-309L-16- Betanox-DL
Extra Low Carbon Electrode Deposits 25/12 SS.
Excellent Corrosion and Oxidation resistance in Continious Service Tempearture up to 1100 degree C
Joining of MS to SS and Low alloy steels to SS.

Ador Welding Ltd IBD Division

AWS A/SFA 5.4 E-309 Mo-16 Betanox-DMo


Electrode to deposits 25/12/2.5% Mo SS
Metal metal having excellent Corrsion Resistance, X Ray Quality.
Welding of AISI 309MO Type ,Joining of SS316 to Low Alloy Steel, or CS.
AWS A/SFA 5.4 E-309L Mo-16 Betanox-D MoL
A Rutile type ,all position electrode.
Deposits low carbon,25/12/2.5%Mo Metal.
The Lower carbon content in this metal Increase the tendency of
Intergranular Corrosion resistance.
Application : Welding of AISI 316/316L SS as well as joining of Dissimilar
metals like Carbon steel to Mo containing austentic Stainless steel.

Ador Welding Ltd IBD Division


AWS A/SFA 5.4 E-309 -17 Betanox-309 Plus
Deposit 25/12 SS, Excellent Corrosion and Oxidation resistance,
Service Temperature up to 1100 degree C
Joining of MS to SS,X Ray Quality
, E-309L-17 Betanox-309L Plus
For Low Carbon, Redrying temperature will be 3oo Degree C for 2 Hrs
AWS A/SFA 5.4 E-316-17 Betanox-316 Plus, E-316L-17 Betanox-316L Plus
For welding of 19/12Mo SS (AISI 316,317 )
For welding equipment s in chemical Industries,Pape and Pulp, Paint, and Dye Industries.
E-316L-17 Betanox-316L Plus -Extra Low Carbon ., Redrying temperature will be 3oo Degree C for 2 Hrs
AWS A/SFA 5.4 E-347-17 Betanox-347 Plus
A 19/10Nb Stablized SS Electrode with Fe content will be 6 to 9%.
Redrying temperature will be 3oo Degree C for 2 Hrs
Application : Welding of 18/8Nb Stablized SS, Represented by AISI Types -321,347.
Fabrication of Equipments if Refineries,Chemical Industries,Power Plants,Valves etc

Ador Welding Ltd IBD Division


Duplex and Super Duplex Stainless Steels:
AWS A/SFA 5.4 E-2209 -16 Betanox-4462
Weld metal Deposits Austenitic Ferritic Weld Metal Suitable for welding Duplex weld Metal.
X Ray Quality. Two times Stronger than Ordinary SS.
For welding of Duplex Austenitic Stainless Steels.
Used for Piping in Oil and Gas Industry, Offshore Platforms.

AWS A/SFA 5.4 E-2553 -16 Betanox-2553


Rutile Coated Electrode depositing austenitic ferritic weld metal suitable for welding super Duplex Stainless
Steels.
X Ray Quality, Electrodes Works in all position.
Welding of Super Duplex Austenitic,Ferritic Stainless Steels.
Used for Piping in Oil and Gas, Offshore Platforms.

E-318-16 Superinox-2A
18/8/3Mo type stabilized with Nb.
Used for Stress Corrosion cracking ,chemical and inter-crystalline Corrosion.

Ador Welding Ltd IBD Division


Cast Iron Type Electrodes:
For Cast Iron Types:
AWS A/SFA 5.15 E St Casten
Non Machinable ,
General Reclamation or Repair Work if machinability is not a primary Concern.
Joining of MS to CI.
E- Ni Cu B-Cast Monel
(70% Ni,Cu Balance)Monel Core Wire.
Machinable Weld,, Hardness will be below 200BHN.
Welding of cast iron without Preheating
E-Ni Ci -Cast Nickel
Pure Nickel Core Wire,(Ni -85%,Fe-8%), Joining and surfacing of Grey Iron.It is Extremely Ductile.
Machinable,Building Up a Noncorrosive surface of Nickel on cast iron Parts exposed to corrosion Liquids.
Application :Repair of Broken castings,Building Up or worn surface or correcting machining errors on castings.
E-Ni Fe CI - Ferri Cast
Ferro nickel Core Wire (Ni-60%, Fe-Balance)
Machinable Weld.Stronger than Pure Ni- weld Metal

Welding of grey cast irons

Ador Welding Ltd IBD Division


For Non- Ferrous Types:
E-NiCu-7 Super Monel :
Welding of Monel to Monel, Monel to SS,Monel to MS.
Slag removal will be difficult.
X Ray Quality, Special Future is low iron content in the weld metal, which ensures maximum Corrosion
Resistance.
Machinable Weld.Welding of ASTM B127/163/164/165 Having UNS No:N04400,
refineries,Offshore,Fertilizers,Foundries, Heat Exchangers/Pressure Vessels,Valve Manufacturing Units,Chemical
Plants etc.

E-Cu Sn-A Bronze :


Core wire Is Phosphore-Bronze ( Copper -93%,Tin- 6%, 0.2% Phosphore)
welding of Copper or Bronze to steel.
Due to high heat conductivity of copper alloys,pre-heat of 260 to 370 degree C recomeended and Maintained
throughout the welding Process for heavy section for Thin section Pre-heat is not required.
Cast Iron where a machinable Deposit and colour matching is not necessary. Eg Ship Propellers,Bearings,
Bushings, Impeller,Blades,Brass,Disimilar Steels , MS to Phosphorus,Bronze and Brass.
E-4043 Albond-5Si :
It has a special coating and High Melting Rate.
To avoid burn through keep short arc length.
If Section thicj]kness will be more than 8mm should be preheated to Min. 200 Degree C
Electrodes dia should be roughly equivalent to Plate thickness.
Fabrication and Repair of Al- Alloys Si up to 7% level

Ador Welding Ltd IBD


Division
DIN : 1732 ELAlSi -12 Albond-12 Si- ,
Welding and Repair of Cast Aluminium alloys contain be more than 7%, Eg E AlSi,G AlSi12(Cu)
Types
E-Ni-1 Nickalloy-1 Pure Nickel Electrode ( Ni- Min -92% )
Low Iron Content in the weld deposit so, which ensures max. Corrosion resistance.
Welding ogf Nickel -200 and Nickel -201,
Application : Steel Plants,Cryogenics,Refineries,Power,Foundries, Heat Exchangers,Pressure
Vessels,Chemical Plants,Chemical Shipping Drums,Food Processing Equipments Etc.
E-NiCrFe-2 Nickalloy Fe2
A basic Coated Non- Synthetic Electrode.All position
Welding of Ni Based alloys to steels, application covers temp ranging from Cryogenic to about 820 Degree C,.
Weld Metal is Very strong and Ductile
Welding of alloy 600/601,Fabrication of Corrosion resistant Tanks ,Furnace components .
Steel Industries,Refineries,Cryogenic,Power,Foundries,Heat Exchanger,Pressure Vessels,Chemical Plants Etc.
.

Ador Welding Ltd IBD Division


E-NiCrMo-5 Nickalloy-Mo-5 :
Basic Coated Electrode , Specially designed for High grade welding of High Mo and Ni base alloys.
(Inconel-625,800)
Welding Of Cr-Ni-Mo steels with high Mo Content.
Weld metal Recovery 150%
Surfacing of steel clad with Nickel Chromium-Molibdenum alloy.
Welding and Surfacing of Tong Jaws.
E-NiCrMo-6 Nickalloy-Mo-6
Welding of High grade welding of High Mo Ni Base alloys as well as Ni-Cr-Mo Steels with High Mo
-Content
Welding of low temperature and cryogenic steels like 9%Ni Steels.
Weld metal is highly resistant to hot cracking, stress corrosion,Thermal Shock.
Highest Quality weld metal.
Welding of 9% Ni steels in Cryogenic applications, Especially LNG Storage Systems.
Welding of Ni Base alloys to Steel

Division

Ador Welding Ltd IBD

For Continuous welding Consumables:


Hardfacing Flux Core wire:
Automig FC560 Low alloy basic folded flux covered wire for hardfacing applications, weld
metal deposists are non mchinable.
Weld Deposit is tough, Crack resistant and highly resistant to wear and Abrasion.
It is moderately resistant to Impact loading.
Before depositing of hardenable steels , a buffer layer of Automig FC-71T5 Is recommended.
Harness 450 to 500 BHN (Both Co2 and Mixed gas type available)
Sizes : 1.20mm and 1.60mm
Automig FC-580- Low alloy basic folded flux covered wire for hardfacing application.
Non Machinable. Weld Deposit is tough, Crack resistant and highly resistant to wear and
Abrasion.It is moderately resistant to Impact loading.
Harness: 550 to 600 after 3 layers (as a in welded condition.) .
Available Sizes 1.20mm and 0.80mm Each in 15 Kg/Drum

Ador Welding Ltd IBD Division


Autocore FC 16Mn
Typical Applications :
Crusher jaws
Buffer layer for impact arms
Buffer layer on crusher hammers
Key Features :
Self shielded flux cored wire
Excellent arc characteristics
Low spatter, easy slag removal
Work hardening type alloy for joining and surfacing of Mn steels
Not recommended for ferritic steels
Autocore FC 65 :
SELF SHIELDED FLUX CORED WIRE FOR ELEVATED TEMPERATURE HIGH ABRASION APPLICATIONS
Suitable for high abrasion at elevated temperatures Complex carbide alloy
Hardness 60-63 RC
Autocore FC CrC
SELF SHIELDED FLUX CORED WIRE FOR HIGH ABRASION APPLICATIONS
High percentage of Cr and C render highest resistance against gouging abrasion
As welded condition : 60 TO 62 RC

Ador Welding Ltd IBD Division


Automig FC 81T-Ni1(AWS Code :E81T1-Ni1C/M H8)
Typical Applications :
Welding of high tensile steel 1% Ni steel and equivalent materials
Storage tanks for low temperature
Steel Plants,Refineries, power plants e.g. pressure vessels and heat exchangers, machinery
Key Features :
Rutile type gas shielded FCW wire,Typical 1%Ni weld deposit
Stable and smooth arc,Low fumes, Minimal spatters
Easy slag removal, smooth weld bead,Excellent fracture toughness at -30OC,Radiographic
quality weld
Miginox FC 308L(AWS Code :E308LT1-1/4)
Typical Applications :
Welding of 18Cr-8Ni stainless steels of AISI 301, 302, 304, 304L type
Application in Chemical, Food processing industries, Pipes & tubes
Key Features :
Rutile based extra low carbon gas shielded stainless steel FCW wire,Typical 19Cr-10Ni weld
deposit
Stable arc, low spatter and easy slag removal,Excellent bead appearance
Excellent crack resistance and corrosion resistance,Radiographic weld quality

Ador Welding Ltd IBD Division

Miginox FC 309L(AWS Code :E309LT1-1/4)


Typical Applications :
Welding of AISI 309L type steels and similar grade materials, castings, pipes and tubes
Joining stainless steel to carbon steel
For overlays, buttering on carbon and low alloy steels
Key Features :
An extra low carbon gas shielded stainless steel FCW wire
Typical 23Cr-13Ni type weld deposit, Stable arc, low spatter and easy slag removal
Excellent bead appearance, Excellent crack and corrosion resistance
High oxidation resistance up to 1100C,Radiographic weld quality
Miginox FC 316L(AWS Code :E316LT1-1/4)
Typical Applications :
Welding of AISI 316, 316L, 317, 317L, 318 type stainless steel and similar grade
Welding pipes, tubes and vessels, Cladding stainless steels
Key Features :
Rutile based extra low carbon gas shielded stainless steel FCW wire
Typical 18Cr/12Ni/2.5Mo weld deposit, Controlled ferrite content ensures resistance against
cracking
Improved corrosion, pitting and intergranular corrosion resistance, Stable arc and low spatter
Excellent bead appearance, Easy slag removal, Radiographic weld quality

Ador Welding Ltd IBD Division

SAW Wire for Hard facing Applications:


Wire will be the same EL-8,EM-12K,EH-10K , Only depending up on the Hardness require and Basic
Properties of the Parent materials to be do the Hardfacing we have to change the Flux Combination.
1) Automelt- H25 With combination of EL-8 wire We will get approx. 230 to 260 BHN.(Three Layer
Weld Pad)
2) Automelt-H35 With combination of EL Wire we will get 340 to 350 BHN.(Three Layer Weld Pad)
3) Automelt-H45 With combination of EL-8 Wire we will get appox. 420 -460 BNH.(2 Layer weld Pad)
4) Automelt-H55 With Combination EL-8 Wire we will get approx. 540 to 560BHN
Other C-Mn Wires
AUTOMELT EL12
AUTOMELT EM12K
AUTOMELT EH10K
AUTOMELT EH12K
AUTOMELT EH11K
AUTOMELT EH14

Ador Welding Ltd IBD Division


Creep Resistant Steel wires
AUTOMELT EA2,AUTOMELT EA3,AUTOMELT EA4,AUTOMELT EA2TiB,AUTOMELT EB2,AUTOMELT
EB2R
AUTOMELT EB3,AUTOMELT EB3R,AUTOMELT EB91
Cryogenic Applications wires
Automelt ENi1,Automelt ENi2,Automelt ENi3
High Strength Steels wires
AUTOMELT EF1,AUTOMELT EF2,AUTOMELT EF3
AUTOMELT EF4,AUTOMELT EF5,AUTOMELT EG1
Stainless Steels wires
SUBINOX 308L,SUBINOX 316L,SUBINOX 309L,SUBINOX 347,SUBINOX 410,
SUBINOX 410NiMO,SUBINOX 430,SUBINOX 2209,SUBINOX 2553
SUBINOX 2594

Ador Welding Ltd IBD Division


Products for MIG/GMAW Process:
Tigfil-70s2,Tigfil-70s6,Tigfil-CuNi,Tigfil-70SG,Tigfil-5356/Automig-5356
Automig-5183/Tigfil-5183,Tigfil-NiCu7/Tigfil-NiCu-7
Tignox/Mignox-2209,Tignox/Mignox-410NiMo,Automig-NiCrMo4
Tignox/Mignox-347 Si,Tignox/Mignox-347,Tignox/Mignox-316LSi
**High Si content improves wetting characteristics
Tignox/Mignox-316L,Mignox/Tignox-309Mo,Mignox/Tignox-309L
Mignox/Tignox-309LSi,Automig/Tigfil NiCrMo3,Tigfil/Automig-NiCr3
Mignox/Tignox-308L,Tigfil-80SNI1,Tigfil-80SNi2,Tigfil-90SB9,Tigfil-90SB3,Tigfil90SG,
Tigfil-80SG,Tigfil-80SB8,Tigfil-80SB6,Tigfil-90SD2,Tigfil-80SB2,Tigfil-70S2(Spl )