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MEASUREMENT
INTRODUCTION
The temperature is a thermal state of a body
which distinguishes a hot body from a cold body.
The temperature of a body is proportional to the
stored molecular energy i.e. the average
molecular kinetic energy of the molecules in a
system.
The temperature may also be defined as:
The
TEMPERATURE SCALES
Scale of temperature is a way to measure
temperature quantitatively.
Centigrade and Fahrenheit Scales:
On
T1 T2 Q1 Q2
T1
Q1
That is, the ratio of energy absorbed to the energy rejected as heat by a
reversible engine is equal to the ratio of the temperatures of the source
and the sink.
The unit of the physical quantity T90 is the kelvin, symbol K, and
the unit of the physical quantity t90 is the degree Celsius, symbol
C.
TEMPERATURE MEASURING
INSTRUMENTS
Changes in Physical
1.
2.
3.
4.
1.
2.
3.
4.
1. Fusible indicators
2. Liquid Crystals
3. Temperature reference cells
Dimension
2. Bimetallic Elements
Resistance thermometers
Thermistors
Thermo Couples
Semiconductor Junction Sensors
i. Diodes
ii. Integrated Circuits.
Thermal and photon sensors
Total radiation pyrometers
Optical and two color pyrometers
Infrared Pyrometers
By
By
Electrical Methods:
By
thermocouples
By
By
By
CONSTRUCTION
A liquid-in-glass thermometer consists of a
capillary glass tube with a bulb at one end filled
with a thermometric liquid, vacuumed and sealed.
By reading the position of the liquid level on a
scale, a temperature value can be obtained.
Designs can be classified as either the sheathed
type or the unsheathed type.
A sheathed thermometer consists of a bulb, a
slender capillary glass tube connected to it, a
milky-white scale plate attached to the capillary
tube, and an outer glass tube that encloses them.
An unsheathed thermometer consists of a thickwalled capillary glass tube with a scale marked
directly on it.
Mercury
-38 to 650
Toluene
-90 to 100
Ethyl alcohol
-110 to 100
Pentane
-200 to 20
Mercury was the liquid the most often used because of its good
reaction time, repeatability, linear coefficient of expansion and
large temperature range. But it is poisonous and so other working
liquids are used.
Common organic liquids are toluene, ethyl alcohol, pentane; their
expansion is high but not linear and they are limited at high
temperature.
They need to be dyed, the most common colors being red, blue
and green.
SALIENT FEATURES
Simplicity of use and relatively low cost
Easily portable
Ease of checking for physical damage
Absence of need of auxiliary power
No need of additional indicating instruments
Fragile construction, range limited to about 600 0 C
Lack of adaptability to remote reading
Time lag between change of temperature and
thermometer response due to high heat capacity of
bulb.
BIMETALLIC THERMOMETER
Bulb thermometers are good for measuring
temperature accurately, but they are harder to use
when the goal is to control the temperature. The
bimetallic strip thermometer, because it is made
of metal, is good at controlling things.
The principle behind a bimetallic strip thermometer
relies on the fact that different metals expand at
different rates as they warm up.
By bonding two different metals together, you can
make a simple electric controller that can withstand
fairly high temperatures. This sort of controller is
often found in ovens.
COMMON APPLICATION OF
BIMETALLIC STRIP IN AIR
CONDITIONING THERMOSTAT
APPLICATIONS
SALIENT FEATURES
In expensive, commonly used wherever an
industrial mercury in glass thermometer can be
employed.
Simple, compact and robust construction.
Speeds of response are similar to comparable
liquid in glass thermometer.
Capability to work under greatly over ranged
conditions with out harm.
ELECTRICAL RESISTANCE
THERMOMETERS
ADVANTAGES
Simplicity and accuracy of operation
Possibility of easy installation and replacement.
Flexibility with regard to choice of measuring
equipment and interchangeability of elements.
Absence of any reference junction and so more
effective at room temperature.
Possibility of much large distance between the
temperature sensitive element and the indicating
element.
Higher working signal level, simplicity of lead
wire and termination scheme.
THERMISTORS
ADVANTAGES
Fairly less cost.
Availability in small sizes
Fast thermal response
High sensitivity
Easy adaptability to electrical readout devices.
Owing to inherently high sensitivity possessed by
thermistors:
Very
Metal Resistors
Thermistors
Resistance Change
Positive (increase in
resistance with
temperature rise)
Negative (decrease in
resistance with
temperature rise)
Temperature
resistance
relationship
Approximately linear
1 1
R Ro exp
T
To
Practical operating
Range
Stability
-1600 C to 6000 C
is a constant
depends on
thermistors
grade.
-1000 C to 3000 C
THERMOCOUPLE
Thermocouples are based on the effect that the
junction between two different metals produces a
voltage which increases with temperature.
Compared with resistance thermometers they offer
the clear advantage of a higher upper temperature
limit, up to several thousand degrees Celsius.
Their long-term stability is somewhat worse (a few
degrees after one year), the measuring accuracy is
slightly poorer (on the average +0.75% of the
measurement range).
They are frequently used in ovens, furnaces, flue
gas measurements and other areas with
temperatures above about 250C.
THERMOELECTRIC EFFECT
The thermoelectric effect: when one junction has a
different temperature then the other, an
electromotive force is produced in the circuit and
current flows.
The magnitude of the force or potential depends
on the temperature difference between the two
junctions.
There
are
three
components
of
the
thermoelectric: The Seebeck effect, Peltier effect,
and Thompson effect.
Seebeck effect
The Seebeck effect is the conversion of thermal energy to
electrical energy.
This effect measures the ease at which excess electrons
will circulate in an electrical circuit under the influence of
thermal difference.
The change in the voltage is proportional to the
temperature difference between the junctions when the
ends are connected to form a loop.
OPERATING PRINCIPLE
Conductors (+/-)
Sensitivity
Nickel Chromium /
Constantan
Iron / Constantan
-200 to 900oC
British
BS 1843:1952
0 to 750oC
Nickel Chromium /
Nickel Aluminium
-200 to 1250oC
Nicrosil / Nisil
0 to 1250oC
Copper / Constantan
-200 to 350oC
Copper
/ Copper
Nickel materials used above for
The three most
common
thermocouple
U
Compensating
for
to 1450oC
general
temperature
measurement
are 0
Iron-Constantan
(Type J),
Copper-Constantan
(Type
"S" and
"R" T), and Nickel-Chromium (Type K).
3.
4.
5.
LAWS OF THERMOCOUPLE
In
Advantages:
Dis Advantages:
Lower Accuracy
Inorder to ensure long life they need to be amply protected.
The circuitry for thermocouple is very complex.
PYROMETERS
RADIATION PYROMETER:
Radiation:
CONCEPTS
RADIATION PYROMETER
Advantages
Very high temperature ranges (500C to 2400C)
Measurements of a body with low heat transfer rate or low
heat capacity
Measurements at difficult places or in a rotational
environment
Short response time
Measurements of large surfaces without having to
incorporate many "measurement points.
Disadvantages
Pyrometer readings can be ambiguous, since the measuring
is affected by the emittance and reflectance of the body, so
the effect of the surface characteristic of the body is very high
Dust, smoke or steam in the radiation path can also affect
the accuracy, as well as dirt on lenses and the measurement
window
Reflection of radiation from the surroundings of the target
can also affect the accuracy
CONSTRUCTION OF OPTICAL
PYROMETER:
An eye piece at one end and an
objective lens at the
A power source
rheostat and milli
(to
measure
connected to a
temperature bulb.
other end.
(battery),
voltmeter
current)
reference
OPERATION OF OPTICAL
PYROMETER:
When a temperature source is to be
measured , the
radiation from the source are focused onto the filament of
the reference temperature lamp using the objective lens.
Now the eye piece is adjusted so that the filament of the
reference temperature lamp is in sharp focus and the
filament is seen super imposed on the image of the
temperature source.
Now the observer starts controlling the lamp current and
the filament will appear dark as in figure (a) if the
filament is cooler than the temperature source, the
filament will appear bright as in figure (b) if the filament
is hotter than the temperature source, the filament will
not be seen as in figure (c) if the filament and temperature
source are in the same temperature.
Hence the observer should control the lamp current until the
filament and the temperature source have the same brightness
which will be noticed when the filament disappears as in figure
(c) in the superimposed image of the temperature source [ that
is the brightness of the lamp and the temperature source are
same].
At the instance, the current flowing through the lamp which is
indicated by the milli-voltmeter connected to the lamp becomes
a measure of the temperature of the temperature source when
calibrated.