voestalpine Bhler Welding

voestalpine Bhler Welding

www.voestalpine.com/welding

Content

voestalpine Bhler Welding

2

April 14, 2016

TITLE ; KAIZEN

What is Kaizen?
A system of continuous improvement in

Quality,

Technology,

Process,

Productivity,

Safety,

Leadership,

Company Culture.

voestalpine Bhler Welding

3

April 14, 2016

TITLE ; KAIZEN

Kaizen Involves

Setting standards and

Continuously improving those standards.

voestalpine Bhler Welding

4

April 14, 2016

TITLE ; KAIZEN

What Does Kaizen Mean?

KAI

ZEN

To modify, or

Think,

to change

make good,
make better

KAIZEN
Make it easier by studying it, and making the improvement
through
elimination of waste.

voestalpine Bhler Welding

5

April 14, 2016

TITLE ; KAIZEN

Kaizen Cycle

voestalpine Bhler Welding

6

April 14, 2016

TITLE ; KAIZEN

Kaizen Implementation Report

voestalpine Bhler Welding

7

April 14, 2016

TITLE ; KAIZEN

Deming's Cycle

voestalpine Bhler Welding

8

April 14, 2016

TITLE ; KAIZEN

Demings Cycle
It is a continuous quantity improvement model

Consisting of a logical sequence of four repetition steps for

continuous improvement and learning

PLAN

Plan Ahead For Change, Analyze & Predict Results.

DO

Excute The Plan Taking Small Steps.

STUDY

Check And Study The Results.

ACT

Take Action To Standardize.

voestalpine Bhler Welding

9

April 14, 2016

TITLE ; KAIZEN

Categories of Waste

Production of Defects

Overproduction ahead of demand

Unnecessary Transport of materials

Waiting for the next process step

Inventories (Excess material/information)

Unnecessary Movement by employees

Over Processing due to poor tools and product design

Lead time reduction is achieved by

identifying and eliminating waste.
voestalpine Bhler Welding
10

April 14, 2016

TITLE ; KAIZEN

Why Kaizen
1. To eliminate waste in organization.
2. To increase productivity.
3. To improve quality.
4. Customer satisfaction.
5. Growth of the organization.
6. To eliminate any abnormalities & stopping of limits.
7. Developing self personality.

voestalpine Bhler Welding

11

April 14, 2016

TITLE ; KAIZEN

Key Elements Of Kaizen Culture

1. Kaizen Mindset
2. Customer Orientation
3. Quality Control Circles
4. Suggestion System
5. Discipline In Workplace
6. Small Group Activities
7. Co-operative Relations
8. Total Quality Management.

voestalpine Bhler Welding

12

April 14, 2016

TITLE ; KAIZEN

Kaizen Mindset
1. Everything Can & Should Be

Of Why It Cant.

Improved.
2. Not A Single Day Should Go

6. Set Target And Motivate Yourself To

Without Some Kind Of

Achieve It.

Improvement.

7. Use Competition To Arouse

3. Imagine The Ideal Customer

Interest.

Experience And Strive To Provide

8. Dont Look For Rewards.

It.

9. Generate More Questions.

4. Dont Just Criticize, suggest An

Improvement.

voestalpine Bhler Welding

13

5. Think Of How To Improve It Instead

April 14, 2016

TITLE ; KAIZEN

10. Say Yourself I Can Do It.

Benefits of Kaizen
1. Savings in energy, material &
others resources.
2. Improvements in working
environment.
3. Improvements in machines &
process.

voestalpine Bhler Welding

April 14, 2016

6. Elimination of wastes.
7. Improvement in product quality.
8. Improvement in 5S.
9. Improvement in self personality.

4. Capable of generating new ideas.

14

5. Customer satisfaction.

TITLE ; KAIZEN

10. Improvements in own work.

5S
1. Sort
2. Set In Order
3. Shine
4. Standardize
5. Sustain
6th S for Safety

voestalpine Bhler Welding

15

April 14, 2016

TITLE ; KAIZEN

How To Implement Kaizen

voestalpine Bhler Welding

16

April 14, 2016

TITLE ; KAIZEN

voestalpine Bhler Welding

17

April 14, 2016

TITLE ; KAIZEN

CELEBRATE THE SUCCESS OF YOUR

KAIZEN

voestalpine Bhler Welding

18

April 14, 2016

TITLE ; KAIZEN

Thank you
Amit Kumar Singh
+91-7023333828
Amitk.singh@marutiweld.com
voestalpine Bhler Welding
19

April 14, 2016

TITLE ; KAIZEN