Alstom M&D Group 2009 (S8000 & GenCare)

ALSTOM Monitoring & Diagnostic
System
Max Lee
Agenda
1st topic
2nd topic
Condition Monitoring
Current Vibration Analyzer on Market
3rd topic
S8000 Plus System
4th topic
RMD 8000 system
5th topic
Generator Monitoring System -- GenCare
6th topic
Diagnostic Plots
ALSTOM 2007. We reserve all rights in this document and in the information contained therein.
Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
(Efectiveness)
Organization & Availability
The Value of Condition Monitoring

Type of
Top
Lower
Proactive maintenance
Information
~
Quartile
Quartile
Maintenance Reliability based
Proactive
A2
0%
>65%
Predictive Predictive
Data ~
>45%
~12%
Maintenance Condition based
Preventive
A
B
>20%
>25%
Preventive Time based~86%

<10%
Maintenance Reactive
A1
~31%
~55%
Reactive
Wait until it breaks..
Typically 40% reduction Maintenance
Sources:
in maintenance cost
Maintenance Cost Expenditures

(Efficiency)
Society of Maintenance & Reliability

Professionals Survey
The Business Case for Reliability
Robert DiStefano, John Schultz
Failure Pattern Studies

DOD
RCM
1978
USN
USN
MSP SUBMEPP
1982
2001
Study Average 80% of

all assets exhibit NO age
to failure rate
relationship.
Traditional View
Random Failure then a wear out zone
2%
3%
2%
4%
17 %
10 %
Bathtub Curve - High infant mortality,

then a low level of random failure, then a
wear out zone
5%
3%
17 %
Slow Aging - Steady increase in the

probability of failure
7
%
6
%
9
%
14 %
42 %
56 %
68 %
29 %
6%
B
C
Best New - Sharp increase in the

probability of failure then random failure
Constant Random Failure
Random - No age related failure pattern
Worst New
High infant mortality then random failure
Light
Manufacturing
Light Manufacturing
ng
1st
Top0.2%
1st
% Top
1st
Middle
1st
% Middle
0.7%
Top0.9%
2nd
2nd
% Top
Middle
2nd
2nd
% Middle
1.3%
3rd
% Top1.9%
% Middle
2.5%
3rd
4th
% Top3.2%
%
5.2%
4th $
T $ Middle
STORES
% QUARTILE
Bottom
10.6%
4th
AV)
(%RAV)
1.2%
0.2%
1.2%
0.2%
71.0%
69.0%
2.8%
0.7%
2.8%
0.7%
62.5%
58.1%
3.8%
0.9%
3.8%
0.9%
51.5%
49.2%
4.7%
1.3%
4.7%
1.3%
36.7%
38.9%
6.0%
1.9%
27.6%
31.3%
15.4%
7.8%
19.7%
2.5%
9.8%
3.2%
15.4%
12.9%
5.9%
11.9%$ STORES
1.9%
5.2% $
MAINT
2.0%
15.6%
0.0%
10.6%
(%RAV)
(%RAV)
%
VIB % IR
MECH
Light Manufacturing
71.0%
69.0%
100.0%25.1% 31.0%
31.0% 23.0% 25.1%
25.1%
23.0%
61.0%
71.0%
23.0%
61.0%
100.0% 69.0%
31.0% 100.0%
61.0%
Top
1st
1.2%
0.2%
62.5%
58.1%
92.0%
27.8%
21.9%
25.0%
58.0%
62.5%
58.0%
92.0% 58.1%
27.8% 92.0% 21.9% 27.8% 25.0% 21.9%
58.0%
Middle
1st 25.0%
2.8%
0.7%
51.5%
49.2%
87.0%
22.7%
18.7%
27.0%
54.0%
51.5%
27.0%
54.0%
87.0% 49.2%
22.7% 87.0% 18.7% 22.7% 27.0% 18.7%
54.0%
Top
2nd
3.8%
0.9%
36.7%
38.9%
75.0% 15.1% 19.3%
19.3% 29.0% 15.1%
15.1%
29.0%
52.0%
36.7%
52.0%
75.0% 38.9%
19.3% 75.0%
52.0%
Middle
2nd 29.0%
4.7%
1.3%
27.6%
31.0%
47.0%
68.0% 31.3%
17.5% 68.0% 12.6% 17.5% 31.0% 12.6%
47.0%
Top
3rd
6.0%
1.9%
15.4%
58.0% 19.7%
14.2% 58.0% 7.6% 14.2% 33.0% 7.6%
44.0%
44.0%
Middle
3rd 33.0%
7.8%
2.5%
15.4%
35.0%
35.0%
51.5% 12.9%
10.1% 51.5% 5.4% 10.1% 35.0% 5.4%
35.0%
Top
4th
9.8%
3.2%
5.9%
49.2%
1.9%5.9% 49.2% 2.7% 5.9% 37.0% 2.7%
31.0%
31.0%
Middle
4th 37.0%
11.9%$ STORES
5.2% $
MAINT
2.0%
38.0%
0.0%
1.0%
0.0%
1.0%
0.0%
26.0%
26.0%
Bottom
4th %41.0%
15.6%
10.6%
(%RAV)
%
IR
ELEC
%MECH
OIL
ANAL
OTHER
%41.0%
ON%
PM
% ON
BOM
%
VIB
% IR
% 38.0%
IR%
ELEC
%NDT
OIL
ANAL
OTHER
NDT
ON
PM % (%RAV)
ON
BOM
QUARTILE
Digging Into the Benchmark Data
Power Generation
%
%
%
%
%
%
%
%
%
1st
Top0.4%
0.9%
1st
Middle
Top1.4%
2nd
2.1%
Middle
2nd
Top
3rd
Top3.5%
3rd
4.9%
Middle
3rd
Middle
3rd
Top
4th
Top6.3%
4th
8.7%
Middle
4th
Middle
4th
12.5%
Bottom
Bottom 4th
4th
95.0%
0.7%
87.0%
1.7%
79.0%
2.7%
62.5%
4.2%
59.8%
6.2%
6.2%
41.7%
8.1%
8.1%
29.8%
10.2%
10.2%
12.8%
13.9%
13.9%
3.8%
18.7%
18.7%
Power Generation
73.0%
0.4%
62.5%
0.9%
54.0%
1.4%
43.9%
2.1%
36.6%
3.5%
3.5%
24.9%
4.9%
4.9%
18.1%
6.3%
6.3%
5.5%
8.7%
8.7%
0.0%
12.5%
12.5%
100.0%
95.0%
92.0%
87.0%
88.1%
79.0%
85.1%
62.5%
79.8%
59.8%
59.8%
74.5%
41.7%
41.7%
68.7%
29.8%
29.8%
60.9%
12.8%
12.8%
52.1%
3.8%
3.8%
42.0% 100.0% 47.8% 42.0% 20.0% 47.8%

79.0%
73.0%
Top
1st
38.0% 92.0% 39.3% 38.0% 22.0% 39.3%
72.0%
62.5%
Middle
1st
32.7% 88.1% 33.9% 32.7% 24.0% 33.9%
68.0%
Top
2nd
54.0%
26.2% 85.1% 27.9% 26.2% 26.0% 27.9%
Middle
65.0%
2nd
43.9%
Top
3rd
22.8% 79.8%
61.0%
36.6%
36.6%
79.8% 21.6% 22.8%
22.8% 28.0% 21.6%
21.6%
Middle
3rd
16.7% 74.5%
57.0%
24.9%
24.9%
74.5% 17.3% 16.7%
16.7% 31.0% 17.3%
17.3%
Top
4th
11.2% 68.7%
53.0%
18.1%
18.1%
68.7% 13.9% 11.2%
11.2% 33.0% 13.9%
13.9%
Middle
4th
47.0%
5.5%
5.5%7.6% 60.9%
60.9% 9.1% 7.6%
7.6% 34.0% 9.1%
9.1%
Bottom
4th
36.0%
0.0%
0.0%1.0% 52.1%
52.1% 6.1% 1.0%
1.0% 38.0% 6.1%
6.1%
85.7%
73.6%
100.0% 73.6%
42.9% 100.0%
Top
1st
1.2%
0.3%
85.7%
Top0.3%
1st
1.2%
0.3%
85.7%
73.6%
100.0%42.2%
0.8%
75.6%
62.8%
91.9% 62.8%
38.6% 91.9% 35.5%
Middle
2.7%
0.8%
75.6%
Middle 1st
1st
2.7%
0.8%
75.6%
62.8%
91.9%
1.3%
64.9%
54.3%
87.4% 54.3%
32.6% 87.4% 30.9%
Top
2nd
3.7%
1.3%
64.9%
Top 2nd
3.7%
1.3%
64.9%
54.3%
87.4%
2.0%
52.7%
44.3%
81.9%
26.7%
Middle 2nd
5.1%
2.0%
52.7%
44.3%
81.9% 25.3%
Middle 2nd
5.1%
2.0%
52.7%
44.3%
81.9%
44.7%
36.9%
76.4% 36.9%
22.3% 76.4% 20.5%
Top3.0%
3rd
6.5%
3.0%
44.7%
Top 3rd
6.5%
3.0%
44.7%
36.9%
76.4%
4.6%
30.9%
25.4%
69.1%and in25.4%
17.6% contained
Middle
3rd 2007.
8.1%
4.6%in this document
30.9%
69.1% 15.6%
ALSTOM
We reserve all
rights
the information
therein.
Reproduction,
use8.1%
or disclosure to4.6%
third parties30.9%
without express
authority is strictly
forbidden.
Middle
3rd
25.4%
69.1%
79.0%
0.4%
72.0%
0.9%
1.4%
68.0%
2.1%
65.0%
3.5%
61.0%
61.0%
4.9%
57.0%
57.0%
6.3%
53.0%
53.0%
8.7%
47.0%
47.0%
12.5%
36.0%
36.0%
1.2%
25.0%
25.0%
2.7%
26.0%
26.0%
3.7%
27.0%
27.0%
5.1%
30.0%
30.0%
6.5%
31.0%
31.0%
8.1%
34.0%
34.0%
0.3%
66.0%
66.0%
0.8%
63.0%
63.0%
1.3%
58.0%
58.0%
2.0%
55.0%
55.0%
3.0%
49.0%
49.0%
4.6%
45.0%
45.0%
Other
Other
Other
%
%
%
%
%
%
20.0%
0.7%
22.0%
1.7%
2.7%
24.0%
4.2%
26.0%
6.2%
28.0%
28.0%
8.1%
31.0%
31.0%
10.2%
33.0%
33.0%
13.9%
34.0%
34.0%
18.7%
38.0%
38.0%
42.9%
42.9%
38.6%
38.6%
32.6%
32.6%
26.7%
26.7%
22.3%
22.3%
17.6%
17.6%
25.0%
26.0%
27.0%
30.0%
31.0%
34.0%
Top
1st
66.0%
42.2%
42.2%
Middle
1st
63.0%
35.5%
35.5%
Top
2nd
58.0%
30.9%
30.9%
Middle
2nd
55.0%
25.3%
25.3%
Top
3rd
49.0%
20.5%
20.5%
Middle
3rd
45.0%
15.6%
15.6%
Potential Failure Curve Life-Cycle
Point
where
failure
starts to
occur
Process Performance Data

(highly dependent on tuning of
system / instruments) ~1 week
6 months
Changes in
Vibration P-F
interval 1-9
monthsWear Debris in
oil P-F interval 1Quantitative PM
6 months
IR Thermography
P-F Interval 5-8
P-F interval 3-12
weeks
weeks
P1
P2
Audible noise
P3
P-F interval 1-4
weeks
P4
Heat by touch
P = Potential Failure
P5
P-F interval 15 days
P6
P6
F = Failure
Combustion Experience
Event With Vibration
Monitoring
Event
Identified
Escalated
TC
1
TC
TC 2
3
TC
4
TC
5
TC
6
TC
7
TC
8
TC
9
TC
10
TC
11
TC
12
TC
13
TC
14
TC
15
TC 18
16
TC
17
TC
TC
19
TC
20
TC
21
TC
22
TC
23
TC
24
TC
25
TC
TC 26
27
TC
28
TC
TC 29
30
TC
31
40
30
20
10
0
-10
-20
-30
Identify
Alert
Watch
Outage
Criteria
plan
Establishe
Establish
d
ed
Day 3
Crack
Issue Propagates
Starts
Day 4
Crack
Liberate
s
Event Without
Vibration
Monitoring
Unit Restored To
Service After 2 Day
Outage
Unit
Shutdown
And
Inspected
Day 8
Day 9
Collateral
Damage &
Unplanned
Outage
$133k In Lost
Revenue
Damag
e
Repaire
d
Day 11
Day 24
Damage
Repaired To
Restored
Unit
Service After
Extensive Outage
$2M In Lost
Revenue
Vibration
Vibration is the oscillating (periodic) motion of an
object caused by an applied force.
Example: The force of plucking or bowing a musical

instrument string causes it to vibrate.
In Machinery, Mechanical vibration is the

dynamic motion of machine components.
Vibration measurement is the measurement of
this mechanical vibration relative to a known
reference.
M/c With
fluid film
bearings
Vibration Measurements
Amplitude
Position
Frequency
Phase
Shape or Form
You must have access to this information

to properly manage your machine
Basic Motion
Vibration Measurement
horizontal axis
lf
or
ce
time
Ra
di
a
No rotor can ever be

perfectly balanced.
Even a very slight
unbalance causes a
radial force that
rotates with the
machine rotor as it
turns.
vertical axis
Displacement
Definition
Displacement is the change

in distance or position of an
object relative to a
reference.
Typical Application
Measuring rotor position within
the clearance of fluid film
bearings.
Capable of low frequency
response (down to 0 Hz).
Units: microns (m) or
thousandths of an inch (mil)
Eddy-current
proximity
probe
Relative Vs Seismic
Rotor
Relative
To
Free Space
Rotor to
Bearing
ACCELEROMETER
ELECTRONICS
COMPONENT
MICA
INSULATOR
CONDUCTIVE
PLATE
ELECTRICAL
INSULATOR
PRELOAD BOLT
MASS
PIEZOELECTRIC
CRYSTAL
BASE
ASSEMBLY
Cut away view of Accelerometer

Eddy Current Theory
CONDUCTIVE
MATERIAL
Probe
RF SIGNAL
EDDY CURRENTS
Proximito
r
Probe Close to Rotor
RF SIGNAL
Probe Away from Rotor
RF SIGNAL
Proximitor Calibration Graph

24
20
CHANGE IN GAP
18
16
CHANGE IN VOLTAGE
OUTPUT IN VOLTS - DC
22
14
12
10
8
6
4
2
0
mils 0
10 20 30 40 50 60 70 80 90 100110120130140
PROBE GAP
Changing Distance Between Probe and Rotor

Produces a Change in Signal Strength
RF SIGNAL
Changing Distance
RF SIGNAL
RF SIGNAL
RF SIGNAL
Demodulator Operation
RF SIGNAL
DEMODULATOR
0
INPUT
PROXIMITOR
OUTPUT
Vibration AMPLITUDE
pk
pk
rms
pk
Peak-to-peak refers to the total amount of vibration.

Zero-to-peak refers to the total amount of vibration
maximum height of either the positive or negative p
zero voltage axis.
Root mean square (RMS) is a function of the signal c
performed in the monitor or diagnostic instrument a
output of the transducer.
Vibration AMPLITUDE
pk
pk
X Probe
rms
0
pk
pk
Y Probe
pk
rms
pk
VIBRATION FORM
ORBIT- is the output of two transducers at 90 angles to one a

plane) in the X-Y mode of the oscilloscope. The orbit is the
representation of the shaft centerline movement.
ORBIT
Shape
Thrust Position Measurement
Measured with proximity

transducers.
When possible, probes
are mounted directly in
the thrust bearing.
Measures axial position
of thrust collar relative
to the bearing support
structure.
Provides alarm or
automatic trip if axial
position exceeds
setpoint.
Rotor Shaft
Pad
Thrust Collar
Pad
Pad
Proximit
y Probe
Thrust
Position
Measurement
Probe Location
Thrust Position Measurement
Thrust Collar
Rotor Shaft
Channel A Probe
Channel B Probe
Install probes within about 30
cm (~12 in) of thrust collar.
Thermal expansion of
rotor introduces large
errors when
measurements are made
too far away from the
thrust collar.
Proximity Probe Used

as a Tacho Phasor
NOTCH
PHASE ANGLE
The phase angle is defined as the number of
degrees from the Tacho Phasor pulse to the first
positive peak of vibration.
VIBRATION
SIGNAL
PHASE
LAG
TIME
KEYPHASOR
SIGNAL
DEGREES
OF
ROTATION
360
Typical Transducer
Configuration Rotating
Machinery
X
Y X Y
Accels
Accel
T13-16
T25-28
Axial
Axial
LM2500
X
T9-10 T11-12
T1-T8
T17-18 Gearbox T23-24

T33-36
KO
T41-44
KO
Accel
Axial
LP
Compressor
T19-20
Axial
LP
Compressor
T21-22
T29-30
X
T31-32
T37-38
T39-40
Protection vs. Conditioning Monitoring vs. Machinery Management vs. Asset

Management
+40
DCS CONTROL
MVC CONTROL
+30
TEMPERATURE
DELTA DEGREES F
+20
+10
0
-10
-20
-30
-40
15 MINUTE SNAPSHOTS, 15 DAYS
Protection
Auto
Shutdown
Anti Surge
Overspeed
Condition
Monitorin
g
Plots
Data
Assessment
Decisions
Actions
Machinery
Management
Decision Support
Operation
Advisories
Dynamically
Manage
Asset
Managemen
t
Process
Hardware
Coordinated
Optimization
Agenda
1st topic
Condition Monitoring
2nd topic
Current Vibration Analyzer on Market
3rd topic
S8000 Plus System
4th topic
RMD 8000 system
5th topic
Generator Monitoring System -- GenCare
6th topic
Diagnostic Plots
Alstom Monitoring & Diagnostic Group

Richmond, USA
O&E Hub
Shenzhen,
China
Baden, Switzerland
- - P 34
R&D Centre
O&E Hub
R&D Centre
O&E Hub
Alstom M&D System

One Monitoring For Your Complete Plant
- - P 35
Alstom M&D References

Spain:
CC&GT performance
UK
Poland
Generator
Switzerland
Generator
Spain
Remote Centre
Vibration
Vietnam
Shaft Vibration
GT/CC
Performance
Singapore
Malaysia
CC Performance
All Gas Turbine for
GT24
Argentina
All Gas Turbine for

GT13E2
CC performance
Shaft Vibration
Generator
Transformer
Nigeria
- - P 36
Thailand
Various GT
Various generator
CC&GT26 Performance
Generato
r
China
Turkey
Brazil
Generator
Italy
Vibration
All Gas Turbine for
GT26
CC Performance
USA:
CC&GT13E2
Performance
GT performance
Singapore
Data Transfer
Australia
Data Transfer
(Internet)
Current Products on market
Portable Instrument
- No continuous data accessing and storage (information is not sufficient
for the analysis by experts if something really happens)
- Traveling and timing costs increased for going into the plant to take out
the data
- The data is hard to be shared with pool of experts (physical
constraints)
Online Condition Vibration Analyzer

- Remote Access (client terminal restrictions one to one point)
- Dedicated line is required for data accessing
- Client software required for data accessing (extra costs required for
software license)
- The data from different plants cannot be centralized in a specific
location where the vibration expertise is rich
Key Drawbacks of the Both Vibration

Analyzer
To maximally utilize the expertise resources, we
shall provide the experts with both real-time and
historical data right away WHENEVER the
problems occur and WHEREVER the experts are
YET, both of the vibration analyzer products did not
build up the linkage between the data and the
experts
Main Customers in Petroleum & Chemical

The top two largest petrochemical cooperation in
China
The top two largest rotating compressor

manufactories in China
Shaanxi Blower (Group) Co., Ltd. (SULZER Tech.)
Shenyang Blower (Group) Co., Ltd. (GE Tech)
S8000 Plus Local setup: System

Architecture
Local
Users
LAN
maintenan
ce
PWR
8000
000
Steam
Turbine &
Generator
accepts
signals
WEB80
00
Local
local
diagno
sis
Server
PWR
8000
Gas
Turbine
PWR
8000
FD/ID
fan
Blower
either direct, via signal conditioner or via
Signal Type
Tacho pharsor Signal

Dynamic Signal
Radial Vibration
Static Signal
Axial Displacement
Eccentricity
Temperature
Pressure
Casing Expansion
Differential Expansion
- - P 48
Signal from
Sensors
Proximity eddy sensor
Velocity and Acceleration sensor
Turbine Supervisory Instrumentation TSI

Bently 7200
Bently 3300
Bently 3500-20
Epro/Philip RMS700 & MMS6000
Shinkawa VM-7
Vibro-Meter VM600
Schenck Vibracontrol 4000
Entek 6600
METRIX Transmitter
- - P 49
S8000 Plus Key Feature - 1

Easy Data Accessibility
B/S structure, which is web-based
Support both on-site diagnosis and remote
diagnosis through INTERNET/INTRANET
Benefits:
No client software set-up restrictions, by which
means: anybody, any computers have an access to
internet are capable of browsing into the system for
REAL-TIME & HISTORICAL TIME DATA viewing at
the same time at anywhere
Sensitive Monitoring
Y
Main alarm
Total Value
Pre-alarm
1X
Multiply the
monitor target
Total Value Amp.
0.5X
2X
X 1X, 2X, 0.5X

Vector
More focus
Static & Dynamic
80o
Temp
What is Static Data?
120o
0o
Date/Ti
me
What is Dynamic
Data?
Sine
Wave
Operating Modes
Steady State vs. Transient
Steady State constant

machine speed data captured in
time intervals.
Transient startup or shutdown
data captured in RPM intervals.
Process Control ~ Static Data
Static Data Types

Insignificant change with
respect to time.
1 Byte size
Usually used for Control
or Protection.
Static Data Types

Typically stored in
a Plant Historian for
Historical Trend,
Derived Values, HMI
Static Data Examples
Steady-State Data
Static vs. Dynamic data
Bargraphs
Orbit-Timebase plots
Spectrum plots
Trend plots
Transient Dynamic Data
And, Transient Events like Process Upset,

Equipment Trip, Equipment Re-Start
Knowledge Base Rules Decision Support

TSI
RulePak Logic
Inputs
Rule (Inputs, Logic, Outputs)

Historia
n
RulePak Applications
General Rules
Specific Asset Rules
Mechanical Rules
Instruments Rules
Performance Rules
Asset Statistics (starts,
stops, run time, etc.)
Actions
Output
S8000 Plus Key Feature -3

Stable, maintenance convenient
All in One: wholly integrated data acquisition and
analysis device
based on LINUX
use special large-scale FPGA for data acquisition
self-check function
Status indicator, System log
aims
Strengthen system stability
Reduce failure probability
- - P 64
S8000 Plus Key Feature -4
Plenty of analysis functions

5 categories, 43 kinds of analysis or manage
functions
Common spectrum charts 19
Spectrum charts for units startup and shutdown 5
Diagnosis support: 6
Statistical reports and logs 9
Display charts:4
- - P 65
Shaft Vibration Analysis Module
Waveform &
Spectrum
Orbit
Vibration and process
Trend
Shaft Vibration Analysis Module
Waterfall
2-plane
Balancing
Bode
Nyquist
RMD8000: Structure
Any other
trustful
experts
NET8000
For Vibration
New Structure Support Multi Remote

Centers
Group HQ
Alstom PS
Service
Provider
OEMs
Intran
et
Power Plant A
Intern
et
Plant B,C
- - P 71
Power Plant N
Additional Functions of RMD8000
Access real-time units operational and alarm status on

machine list
Automatically or customized generate multi level reports
Region level report
Factory level report
Machine level report
Rich professional diagnosis plots

Long-term operation data storage
Maintenance, overhaul and outage archive management
- - P 72
Benefits to multi-plant utilities
Help achieve predictive maintenance

Effectively utilize internal experts experience
within group
Collect the initial operational data for equipment
operation improvement
Centralize the operational data from subsidiaries to
better share maintenance tools among the plants
compare operation and maintenance quality from
plant to plant to set benchmarking
obtain first-hand information instead of decorated
report
- - P 73
Success story about multi-plant utilities

..Huaneng
Total capacity: 25,057 MW

11,400 MW under construction
33 plants
Main fleet: 300 MW, 350MW and 600 MW
2*1000 MW in Yuhuan Power Plant
Remote center set-up in Dec. 2006
1st phase: covers 25 units in 11 plants
2nd phase: has been commenced in July, 2007
- - P 74
Remote Center for Huaneng

HQ Remote Centre
DB WEB Servers Firewall
Plant A
Local User
Local Servers
MODBUS
OPC-UA etc.
Com others
- - P 75
Overvie
w
Rich
Plots
Waveform
Spectrum
Rich
Vib-Trend
Plots
Single
Bar
Multi-Bar
Process-VibTrend
Orbit
2-Plane Balancing
Polar
Shaft Centerline
Bode
Nyqui
st
Waterfal
l
Multiplots
Thanks for your attention

www.alstom.com
www.strongwish.com

Alstom M&amp;D Group 2009 (S8000 &amp; GenCare)

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ALSTOM Monitoring & Diagnostic

S8000 Plus System

RMD 8000 system

Generator Monitoring System -- GenCare

The Value of Condition Monitoring

Preventive Time based~86%

Maintenance Cost Expenditures

Society of Maintenance & Reliability

Failure Pattern Studies

Study Average 80% of

Bathtub Curve - High infant mortality,

Slow Aging - Steady increase in the

Best New - Sharp increase in the

Digging Into the Benchmark Data

42.0% 100.0% 47.8% 42.0% 20.0% 47.8%

Potential Failure Curve Life-Cycle

Process Performance Data

P-F interval 15 days

Example: The force of plucking or bowing a musical

In Machinery, Mechanical vibration is the

You must have access to this information

No rotor can ever be

Displacement is the change

Cut away view of Accelerometer

Eddy Current Theory

Probe Close to Rotor

Probe Away from Rotor

Proximitor Calibration Graph

Changing Distance Between Probe and Rotor

Peak-to-peak refers to the total amount of vibration.

ORBIT- is the output of two transducers at 90 angles to one a

Thrust Position Measurement

Measured with proximity

Proximity Probe Used

T17-18 Gearbox T23-24

Protection vs. Conditioning Monitoring vs. Machinery Management vs. Asset

15 MINUTE SNAPSHOTS, 15 DAYS

Current Vibration Analyzer on Market

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Alstom M&D References

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Current Products on market

Online Condition Vibration Analyzer

Key Drawbacks of the Both Vibration

Main Customers in Petroleum & Chemical

The top two largest rotating compressor

S8000 Plus Local setup: System

either direct, via signal conditioner or via

Tacho pharsor Signal

Turbine Supervisory Instrumentation TSI

S8000 Plus Key Feature - 1

X 1X, 2X, 0.5X

Static & Dynamic

What is Static Data?

Steady State constant

Process Control ~ Static Data

Static Data Types

Static Data Types

Transient Dynamic Data

And, Transient Events like Process Upset,

Alstom M&D Group 2009 (S8000 & GenCare)

Alstom M&D Group 2009 (S8000 & GenCare)