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Electrical BRE & BME
WHAT IS MOTOR
A Machine which can convert
electrical energy to mechanical
energy
TYPES OF MOTOR
DC Motor
Single phase AC motor
Three phase AC motor
DC MOTOR
3/6/16
10
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ITiDi
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12
3/6/16
ITiDi
13
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ITiDi
15
3/6/16
ITiDi
16
3/6/16
ITiDi
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18
3/6/16
ITiDi
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FAN
21
3/6/16
ITiDi
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FAN
ROTOR WINDING
SLIP RING
3/6/16
ITiDi
SHAFT
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SYNCHRONOUS MOTOR
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MOTOR EFFICIENCY
3/6/16
ITiDi
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INDUCTION MOTOR
No winding on rotor but copper bar shorted
on both ends
No DC supply needed on rotor
AC supplied to stator will induce rotor and
magnetic field produced will react to
produce torque on rotor
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MOTOR ENDS
D end (drive end)
N end (non-drive end)
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INSULATION CLASS
Class F (up to 155 degrees C)
Class H (up to 180 degrees C)
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IP INDEX
IP XX, e.g. IP 45
First letter denotes protection against solid
particle
Second letter denotes protection against
water splash
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ITiDi
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MOTOR PARAMETER
Speed
Torque
Power Factor
Power (kW, H.P)
Efficiency
Slip (in %)
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3/6/16
ITiDi
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ITiDi
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3/6/16
ITiDi
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MOTOR SPEED
120 x f
N = --------P
N speed
f frequency
P no of poles
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SPEED CONTROL
Change no of poles
Vary frequency
Mechanical gear
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MOTOR SLIP
Slip is the difference between synchronous
speed and actual/rated speed.
Slip is usually between 1.5% to 4% from
synchronous speed.
Only synchronous motor has no slip
37
PARTS OF MOTOR
Stator
Rotor
Bearing and shaft
Terminal connection
Air gap
Capacitor
Slip ring , commutator, carbon brush
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MOTOR PROTECTION
Overcurrent
Overload
Earth Fault
Over temp
Single phasing (three phase only)
Reverse phase rotation (three phase only)
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PROTECTION EQUIPMENT
Fuse
MCB
MCCB / ACB
RCCB
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RELAY CHARACTERISTIC
Slow action on overload (thermal effect)
Slow action on overheating
Able to distinguish starting current and
short time temporary overload
Fast action on short circuit
Fast action on earth fault
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WINDING CONNECTION
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ROTATION DIRECTION
Fleming Right Hand Rule
Three phase motor direction follows the
phase rotation of AC supply
If any two phase are swap, motor will rotate
in reverse rotation
Single phase motor cant be reversed if L
and N are swap
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STARTING METHOD
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PURPOSE OF STARTERS
Reduce starting current
Remote control
Motor can be started in steps
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PRINCIPLE OF STARTERS
Less V during starting (except DOL)
High rotor resistance during starting (rotor
resistance starter)
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STARTER COMPONENTS
Contactor
Timer
Thermal Overload Relay (TOR)
Push button
Auto-transformer
Indicating lights
Resistance bank
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AC 240V/415V
OR DC
COIL
ITiDi
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CONTACTORS
AC1, AC2, AC3, AC4
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TOR
(THERMAL OVERLOAD RELAY)
Current ratings
ampere range
Ampere range selection
Manual trip
Reset button
Contact (1NC, 1NO,1 COMMON)
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DIRECT ON LINE
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DOL Starter
TOR
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ITiDi
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ITiDi
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ITiDi
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STAR DELTA
3/6/16
ITiDi
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AUTO TRANSFORMER
STARTER
For motor 10HP and above
Initial Voltage reduced to several steps
(50%, 65%, 80%)
For 3 or 6 terminal motor
Suitable for HV motors (3.3kV above)
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AUTOTRANSFORMER
3/6/16
ITiDi
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AUTOTRANSFORMER
POWER
CIRCUIT
3/6/16
ITiDi
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ROTOR RESISTANCE
STARTER
For big size motor and HV because
expenssive to control the supply voltage
Full Voltage applied on stator winding
during starting high voltage
Only for slip ring motor
Resistance bank connected to rotor winding
through slip ring and carbon brush
More resistance, less torque, less current
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ROTOR
RESISTANCE
POWER
CIRCUIT
3/6/16
ITiDi
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RESISTANCE BANK
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ITiDi
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SOFT STARTER
Electronic starter using thyristor
Slowly increase from 0 to full voltage and
vice versa no jerking
Expensive
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MOTOR MAINTENANCE
Bearing
Shaft and coupling alignment
Insulation
Vibration
Noise
Cleanliness of surrounding
Lubrication of bearing
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BEARING
3/6/16
ITiDi
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GREASE
LUBRICATION
BEARING
SHAFT
3/6/16
ITiDi
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NIPPLE
LUBRICATION
SHAFT
3/6/16
ITiDi
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GREASING NIPPLE
3/6/16
ITiDi
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COUPLING
PUMP
MOTOR
3/6/16
ITiDi
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TESTING ON MOTOR
Insulation
Terminal connection
Motor rotation
Speed
Current
Vibration
Noise
Temperature
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