Smart Manufacturing Line :

Use of IOT to make production line

of MCCB smart
Presented By:
Sanket Karnik
Ilesha Garg
Purvi Udhwani
Dhiraj Kudva
Sagar Eidnani

INTRODUCTION

MCCB
Thermal Magnetic type MCCBs rely upon a dual tripping system, which consists of a bimetal strip & a wire wound armature. Essentially, the bi-metal strip reacts to overload
current & the wire wound armature reacts to fault current.
Overload current results from a minor decrease in the resistance of the device
allowing a higher current to pass through it.
The fault current on the other hand occurs as a result of a device/appliance having a
sudden & very low resistance, which allows a very high current to flow.
Prospective Fault Currents higher than the rating of the MCCB can cause the MCCB to
be damaged or blow up violently. In this case, personal injury may result & equipment
damage will definitely result.
The production line of MCCB includes these stages: Moulding of the circuit case,
Assembling the
components,Testing the MCCBs, printing and packaging.

SMART MANUFACTURING USING IoT

Smart manufacturing is automation of the manufacturing process
by reducing time to market, improving asset utilization and
optimization, lowering total cost of ownership, workforce efficiency,
enterprise risk management and smarter expenditures.
An informed manufacturing organization contains four elements:
informed products, processes, people and infrastructure.
The Internet of Things promises to eliminate massive information
gaps about real-time conditions on the factory floor that have made
it impossible to fully optimize production and eliminate waste in the
past.

OUR

IDEAS

1.UNIT LEVEL VISIBILITY

Internet of Things have the potential to radically
improve visibility in manufacturing
Batch-level visibility replaced by unit-level
visibility
Automate from one end of the production line to
the other
each unit of production can be seen at each
step
Product codes which tell which steps need to be
taken next

2.AUTOMATE ASSEMBLY
Active RFID attached to carousel to track the progress of MCCBs in
assembly
Next step would be to use RFID technology on assembly equipment
to speed up the work process
For instance,an RFID-enabled torque wrench could sense the
subassembly mould that appears in front of it, and immediately
calibrates itself for the task, and with cloud connectivity, trigger the
proper work instructions for attaching the components to the
mould.
RFID could also be coupled with the robotic arm using cloud data.

3.DASHBOARD IMPLEMENTATION
Aggregate data and present dashboards accessible on the Web that allow
managers to monitor operations and Key Performance Indicator(KPI)s across
the enterprise.
With the sensors in every single manufacturing unit , managers can instantly
find out the status of production. They are able to share that information and
data with co-workers in other departments.
This eliminates massive information gaps about real-time conditions on the
factory floor that have made it impossible to fully optimize production and
eliminate waste in the past and reduces downtime.
Overall production data can be aggregated and analysed to predict the
market trends.

4.MACHINE UTILIZATION AND OEE

An assembly line is aheterogeneousenvironment with a variety of
machines.
Use of compute elements and electrical sensors that can directly
sense operations being performed on the machine. The events
include job start and stop times as well asidle timeon that
machine.
These events can besecurely transmittedto the cloud based
platform which will aggregate this information and run analytics on
them.
Using this data, plant supervisors can make in-processchecks on
throughputandequipment efficiencyand take corrective
actions.
Overallvisibility of machine utilizationat the plant level can help

5.BETTER QUALITY CONTROL

If a quality problem is detected on a production line,all products that
could be faulty are instantly isolated with advanced product
traceability processes.
Plants at various locations will also communicate with each other.
The proper lines would be halted at any impacted plant using this
process, and the problem might be fully contained within minutes, if
not seconds, of the problem being discovered.

THANK YOU!