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Delomatic 4 HYDRO

HYDRO Control Concept / Features

Delomatic 4 Hydro Concept

DEIF Delomatic Hydro-concept.


DEIF is one of the leading suppliers of generator set controllers. Years of experience within this field
has been integrated into our products for various applications including hydro applications.
The integrated controller for hydro applications has been based on our well proven platform called
Delomatic Advantage from experience:
1.
2.
3.
4.

Quality and functions approved by various Marine Classification companies.


Where reliability is vital for daily operation.
Installed in Harsh environments
Flexible platform with regards to customers differentiated demands

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Delomatic 4 Hydro Concept (HW)

A flexible robust modular HW concept:


Modular I/O
Single module for standard I/O (Temp., analogue I/O, digital I/O)
Only 3 types of modules necessary to build a complex control system
PCM 4-3 combined power supply, main processor and communication
module
SCM 4-1 combined AC measuring, synchronising and protection module
IOM 4-2 IO module for binary IOs, analogue IOs and temperature inputs
Double-Euro DM 4 racks in 2 standard widths (42 and 60TE)
Local or remote operation using standard PCs or Touch Panel PCs
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Delomatic 4 Hydro Concept (SW)

A flexible SW-concept:
Modular sw-function which makes changes and correction more safe.
Software handled by a team of experts in our competence center.
Possible to choose between different options to adapt different applications

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Delomatic 4 Hydro Concept (Interfaces)

GSM modem

Modem
Internet
Operator
panel

Converter

TTL

TCP/IP

USB

Note: Modems and ignition system are not Deif


equipment
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Generator AC
values and
breaker control

Turbine and
auxiliaries
monitoring and
control

Delomatic 4 Hydro, Control Features

PCM 4-3: Combined power supply, main processor and communication module
24 VDC power supply
Watchdog relay output

TTL interface to GSM modem


TCP/IP interface to Ethernet
(Modbus TCP/IP) and Internet
USB interface to operator interface (PC)

Optional communication interfaces:


1 x ARCNET (internal communication)
3 x CAN bus
2 x RS485

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Delomatic 4 Hydro, Control Features

SCM 4-1: Combined AC measuring, protection and synchronisation module


Measurements:
- Generator voltages three-phase L1, L2, L3, N
- Mains voltages three-phase L1, L2, L3, N
- Currents L1, L2, L3
-Active power per phase/total
- And more
Protections:
- Generator protections
- Mains protections
- Vector jump
- df/dt (R.O.C.O.F.)
- And more

3 x generator current
(from 1 or 5 A CT)

3 x generator voltage
(3 or 4 wire, up to 690 V)

3 x busbar/mains voltage
(3 or 4 wire, up to 690 V)

Breaker ON / OFF
command relays
Breaker ON / OFF
position feedback
relays

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Delomatic 4 Hydro, Control Features

IOM 4-2: Combined DC analogue and digital I/O module


Turbine control and monitoring:
- Fully automated start/stop
- Synchronization with voltage adjustment and time
supervision
- Control of valves / nozzles
- Control of deflectors (if present).
- Water level dependent power production
- Bearing temperatures.
- Water inlet control (pressure, flow)
Aux. equipment:
- Prerun and Postrun of auxiliaries (e.g. hydraulic
system)
- Support of a hardware safety chain with reset
function
- Etc.

6 x temperature inputs
(Pt100 or NiCrNi)

4 x 4-20 mA inputs
4 x 4-20 mA
or +/- 20 mA outputs

12 x digital inputs
4 x digital inputs /
pickup inputs

10 x transistor
(digital) outputs

Page 8

A
B
C
D
A
B
C
D
A
B
C
D

1
2
3
4
5
6
7
8
9
10
11
12

41
42
43
44
45
46
47
48
49
50
51
52

E
F
G
E
F
G
H
I
H
I

13
14
15
16
17
18
19
20
21
22

53
54
55
56
57
58
59
60
61
62

J
J
J
J
J
J
K
L
M
L
M

23
24
25
26
27
28
29
30
31
32
33

63
64
65
66
67
68
69
70
71
72
73

J
J
J
J
J
J
K
L
M
L
M

N
O
O
O
O
O
P

34
35
36
37
38
39
40

74
75
76
77
78
79
80

N
O
O
O
O
O
P

A
B
C
D
A
B
C
D
A
B
C
D

E
F
G
E
F
G
H
I
H
I

A
B
C
D

NiCrNi
+

A
B
C
D

F
G

H
I

J
K

L
M

N
O
P

Pt100

+
+

4-20 mA in

4-20 mA out

Digital in

+
Digital in/Pickup in
-

+
Out (+)
-

Transistor output

Delomatic 4 Hydro, Control Features

User interface: Standard panel PC

- Display of all measurements as graphics and in numbers


- Visualization of the states of the protections
- Trending function
- Logbooks with more than 200 entries with time stamps
- Adjustment of parameters
- Multi-user function with standard hardware like touch
screens or laptop computers for direct access (USB, TCP/IP)
- No expensive PC graphics software needed, only free of
charge Deif Web Client.

Page 9

The typical design several separate devices

local control

remote
control
GPC

bus
sync

PLC

power
turbine
control
auxiliaries

Page 10

cos phi
protection

The integrated DEIF solution


One compact controller :
All you need for the entire hydro power station

local
control
Delomatic4-GAS

GPC
bus
sync

PLC

power

auxiliaries

Page 11

remote
control

turbine
control

cos phi
protection

Delomatic 4 Hydro, Control Features


Turbine valve control system: (Integrated in
Delomatic)
- Main valve control
- Nozzle and deflector controls (Pelton turbine)

Nozzles:
Sequential activation / deactivation of nozzles
Deflectors:
Activation /de-activation of nozzles
in case of shutdown /reset.

Page 12

Delomatic 4 Hydro, Control Features

Water level control, slow: (Integrated in Delomatic)


- Control of generator power dependent on water level in
ponds/lakes

Page 13

Delomatic 4 Hydro, Control Features

Water level control, fast: (Integrated in Delomatic)


- Control of level in intake well in river runoff applications (fixed
water level)
- Level control carried out using a PID controller

River
Desired
water level
Well

To turbine

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Delomatic 4 Hydro, Example of HMI

Controlled by DM-4 hydro:


Heating up control
Power ramp function for smooth start
and stop
Emission control (chose of type)
Load reduction function due to receiver temperature
and exhaust temperatures and others
Analogue Power set-point
Peak Shaving
Heat-controlled operation
CH4-value-controlled operation
Gas level-or Gas pressure controlled operation

Page 15

Switchboard overview (example)


Delomatic Gas

Generator section

Relays
Operator Panel
Delomatic Hydro Controller

Current transformers

Breaker
Breaker

Page 16

Delomatic application flow


Delomatic Gas & Bio Fuel

General Idea:
Each Delomatic project has a unique project number (43xxxx)
Each Delomatic project has a dedicated project manager

Project flow
Time

Offer
- Introduction
- price

Request
- Single line diagram
- direct technical contact

Page 17

Delivery of Hardware
(typically 3 weeks)

Order
- order acknowledgement
- terms of delivery
- installation documentation

FAT, approvals
(on request)

Delivery of Software
(typically 6-12 weeks)

Spare parts
(min. 10 years)

Commissioning
(on request)

END

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