PT.

Tanjungenim Lestari Pulp and Paper

17 June 2002

Mill Technical Presentation

PT. Tanjungenim Lestari Pulp and Paper

Location
Mill Site
Muara Enim
South Sumatera
Indonesia

Loading Port
Tarahan Port

Head Office

Mill Site
Head Office

17 June 2002

Tarahan, Lampung
Indonesia

Mill Technical Presentation

Jakarta
Indonesia
2

PT. Tanjungenim Lestari Pulp and Paper

Mill Performance
Start Up

22 Dec. 99

PAC

26 May 00

(Performance Acceptance)

Production Capacity
Design: 1430 tons/day
(90 % availability)

450,000 tons/year

17 June 2002

Mill Technical Presentation

PT. Tanjungenim Lestari Pulp and Paper

MILL LAYOUT

17 June 2002

Mill Technical Presentation

PT. Tanjungenim Lestari Pulp and Paper

MAPPING

17 June 2002

Mill Technical Presentation

PT. Tanjungenim Lestari Pulp and Paper

PROCESS FLOW BLOCK DIAGRAM
Water
Treatment

Continuous
Digester

Barking &
Chipping

Pulp Fiber
Organic Solid
(black liquor)
Inorganic Solid
( chemicals)

Lematang
River 45 m3/s

Oxygen
Bleaching
Pulp

Effluent
Treatment

Wood
Chips

Pulp

Screening &
Washing

Waste Bark
Power Boiler

Pulp

Heavy

Black Liquor

Chemical Recovery

Black
Liquor
75 % solids

Chemical
Plant

Pulp

Finishing &
Shipping

17 June 2002

6300 kPA
High Pressure
Steam 47 kg/s

Power Gen
1 - Turbine

Black Liquor
Evaporating

Bleach
Chemicals

Plantation
Forest
Acacia

-Bark
-Woodwaste
-Biomass

Weak Black
Liquor

Chemical
Bleaching

Pulp
Drying

Wood
Logs

Boiler

Green
Liquor

6300 kPA
High Pressure
Steam 98 kg/s

Low & Medium

Pressure Steam
to Mill Process
Electricity
up to 75 MW
for Mill Process &
Town Site

Fiber Line
Lime Kiln &
Recaust

Mill Technical Presentation

Other Processes

PT. Tanjungenim Lestari Pulp and Paper

WOOD SUPPLY
Cooperation with PT. Musi Hutan Persada
Acacia Mangium Plantation ~ 193,000 ha
Cutting age of 7-8 years~ 180-200 m3/ha
M.A.I. (mean annual increment) 30-40 m3/year
Land Transportation using private road

17 June 2002

Mill Technical Presentation

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PT. Tanjungenim Lestari Pulp and Paper

LOG HANDLING
(Sunds-Valmet)
Log Scale Max. 90 Tonnes
Log yard capacity 100,000 BDT
Mobile Equipment 4 Sisu machines and
six Volvo 180C machines
Bark Pre-treatment for easy removal
Debarking (2 lines of Drum Barkers) Each
drum is 5 m x 38 m
Log Washing Prior to debarking
17 June 2002

Mill Technical Presentation

11

PT. Tanjungenim Lestari Pulp and Paper

CHIP PREPARATION
Log storage capacity
56.000 m 3 sob

Wood to site
2.500.0003/ann.
m
sob

Wood intake

Logs
Chips Chips storage Chip Handling
Log Handling
3
3/d
7.938 m
6699 m
/d sob
2 x 234.0003m
2860 BDt/d

2600 BDt/d

To Digester
6518 s. 3
m
/d

2x40000BDt

Electric power to process equipment:

Connected load11871 kW
Peak load
7340 kW

Slude 50 /s.m
/d

Mill water
30 l/s total

Water treatment Bark Handling

Bark storage

To Boiler
3/d
1490 s.m

3
15.000 m
Waste water 30
/ ls
Bark handling
CL = 76 kW
PL = 60 kW

17 June 2002

Mill Technical Presentation

12

PT. Tanjungenim Lestari Pulp and Paper

LOG PROCESSING
(Sunds-Valmet)
Chipping ( 3 lines of Disc Chipper)
Two Bark Shredders

Chipping Capacity: 3500 BDt/day

(7000 m3 / day)

17 June 2002

Mill Technical Presentation

13

PT. Tanjungenim Lestari Pulp and Paper

CHIP PRODUCTION
(Sunds-Valmet)
Chip Storage capacity of 100,000 BDT
First-In / First-Out Inventory System
Chip Aging ~ 28 Days

Chip Screening after chip storage bark

content 1 %.
Bark Shredder prepares fuel for Boiler

17 June 2002

Mill Technical Presentation

14

PT. Tanjungenim Lestari Pulp and Paper

PULP HANDLING
PT TELs private TARAHAN PORT (Harbor)
Cooperation with
PT. WIRADAYA LINTAS SUKSES
sub : PT. DWI DAYA SENTRA PRAKASA

Unloading from Train

Storage Inventory Management
Loading to Ship has already
exceeded 500 tons/hour

17 June 2002

Mill Technical Presentation

Tarahan Port

43

PT. Tanjungenim Lestari Pulp and Paper

ENVIRONMENT

Process / technical design

Government Reg.
AMDAL
ISO 9002 in Nov 2001
ISO 14001 in progress

17 June 2002

E C F PULP MILL
ENVIRONMENTAL FRIENDLY

Mill Technical Presentation

44

PT. Tanjungenim Lestari Pulp and Paper

ENVIRONMENT
EFFLUENT TREATMENT
Parameter

Design Actual Gov. Reg.

BOD- kg/t: 3.9 0.2 8.5

TSS - kg/t: 3.9 3.2 8.5
COD- kg/t: 21 6.8 29.75
AOX- kg/t: 1.5 0.1 pH : 6.0 9.0 7.0 6 - 9
Effluent
Effluent -- ZERO
ZERO SOLID
SOLID WASTE
WASTE
Emergency Spill Basin
Activated Sludge System (Biological effluent treatment)
Water consumption ~ 40 m3 / ton of pulp.
Solid Waste (Sludge) is incinerated in Power Boiler
17 June 2002

Mill Technical Presentation

45

PT. Tanjungenim Lestari Pulp and Paper

FLOW DIAGRAM OF EFFLUENT TREATMENT
Alkaline Sewer

Screening

Primary Clarifier

Neutral.
Basin

Emergency Basin

Acid Sewer
Sludge from
Water
Treatment

Equalization
Mixing Tank

Urea
H3PO4
Polymer
Unit

Dewatering
Machine
Sludge Cake
to Boiler

Cooling
Tower

Aeration
Basin
Holding
Pond
Secondary
Clarifier

Lematang River

17 June 2002

NaOH
HCl

Mill Technical Presentation

46

PT. Tanjungenim Lestari Pulp and Paper

ENVIRONMENT

Clarifier

NCG - non-condensible burner

EMISSION
Stack Emission Test (Internal & External)
Continuous Monitoring (H2S , NOx, SO2 , Opacity)
17 June 2002

Mill Technical Presentation

Emergency Basin

47

PT. Tanjungenim Lestari Pulp and Paper

ENVIRONMENT
Air Emission Control Systems
Lime Kiln Electrostatic Precipitator.
Power Boiler Electrostatic Precipitator.
Recovery Boiler Electrostatic Precipitator.
HVLC NCGs are incinerated in Recovery B.
LVHC NCGs are incinerated in Auxiliary burner
and the byproduct sodium bi-sulfite is used as a
neutralizing agent in the Bleach Plant.
Bleach Plant & Chemical Plant vents are scrubbed
according to requirements.
17 June 2002

Mill Technical Presentation

48

PT. Tanjungenim Lestari Pulp and Paper

17 June 2002

Mill Technical Presentation

49

PT. Tanjungenim Lestari Pulp and Paper

TL Acacia Prime
ECF Bleached Acacia Kraft Pulp
(% ISO) 89
(ppm)
2
~ 11
(%)

508
20.8

400
51.7

300
71.71

270
75.5

Tear Index

mN.m 2/g

4.6

7.9

8.18

8.1

Burst Index
Breaking Length
Folding Endurance

kPa.m 2/g
km
times

1.0

3.5

4.84

5.1

Light Scattering Coefficient m /kg

cm 3 /g

Bulk

2.1
1

5.6
30

7.3
87

7.7
116

54

42

37

35

1.65

1.36

1.25

1.20

PHYSICAL PROPERTIES

80
75
70
65

60

55

50

45
40

35
Bulk

ml
Nm/g

Burst index

TYPICAL PHYSICAL PROPERTIES

CSF Freeness (PFI)
Tensile Index

10

8
Tear Index

Gross Weight
Dimensions
Number of Wires
Wire's diameter
Marks

BALE
UNIT
250 kg
8 bales = 2,000 kg
60 x 80 x 49 cm
120 x 80 x 196 cm
4
7
2.30 mm
3.00 mm
Inkjet (water soluble blue ink) Water soluble
print on each bale
ink

Tensile Index
Light Scat.
Tear Index
Burst Index
Breaking Length
Bulk

Light Scatt.

PRODUCT SPECIFICATION

PFI REFINING

Tensile index

Breaking Length

BASIC CHARACTERISTICS

Brightness
Dirt
Moisture

30

25

0
500

450

400

350

CSF Freeness [ml]

300

20
250

Updated : 12/04/00

Using TAPPI test m ethod at 23 o C and 50% RH

17 June 2002

Mill Technical Presentation

50