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KANBAN
Agenda
Whats wrong with the current system?
History of Kanban
What is Kanban?
Why Kanban?
Kanban Practices
Creating your first board
Kanban Principles
KAN
BAN
=
signboard
History of Kanban
What is Kanban?
Customer
Checkout
Customer
Move Card
Production Card
3
Warehouse
7
6
Factory
Types Of Kanbans
Kanban Square
marked area designed to hold items
Signal Kanban
triangular Kanban used to signal production at
the previous workstation
Material Kanban
used to order material in advance of a
process
407
408
409
Look!
They need a
set of 409!
407
408
409
407
408
409
407
408
409
407
408
409
407
408
409
The Kanban
Practices @ MSFL
Microsoft Office
Excel Worksheet
Microsoft Office
Excel Worksheet
Microsoft Office
Excel Worksheet
KANBAN
Actions completed:
Based on last years data, KANBAN Inventory Calculations done at different stages.
KANABN Boards & Cards ready to display on supermarket.
Thermal Packing material Kanban Calculations done.
Involved Marketing, Quality & Maintenance teams.
Total 10 sessions of training provided.
Simulations conducted.
Daily meeting for KANBAN continue.
Challenges Faced:
Storage Problem.
Changing Demand trend of market.
Customers demand of Widths & Micron are changing very frequently, leading to misinterpret
the Results of the data which was analysed earlier.
Currently Hand to Mount due to problem at BOPP base film line, sufficient Stock not available
to build BOPP supermarket.
Prerequisites like 5S, Visual Management, Standardization , TPM (FFA ) required.
KANBAN
Support/Assistance Required:
Currently we are focusing on only Running Products of Thermal (i.e. 90% of Thermal & 9% of
the MSFL). Therefore need to stimulate the Regular Production with Production which will be
directed by KANBAN.
Standardization of Widths.
Minimum order quantity to be set.
Deckle matching at the time of order receiving at marketing end, so as to convince the
customer for the widths which are matching our production cycle.
Way Forward: