Materi Training Boiler System

Boiler system

Boiler House Diagram

Materi Training Boiler System

Boiler system

Effects of flash steam

Materi Training Boiler System

Boiler system

High pressure steam boiler

Materi Training Boiler System

Boiler system

Steam Boiler Accessories

Burner
Gas
Liquid
Solid
Pressure Control
Pressure Controller
Safety Pressure Switch
Safety Valve
Level Control
Level Controller
Safety Level control
Level Indicator
Feeding Water
Feed Water Pump
Feed Water Control Valve
Boiler Blow down
Intermittend Blow Down
Continuous Blow Down
Main Valve + Steam Separator
Boiler Venting
Economizer
Superheater

steam boiler system

Materi Training Boiler System

Boiler system

Influence of the boiler capacity on the low level switchpoint

Main Steam Valve

Low level limiter

Steam area

Main steam valve

Low level limiter

Steam area

Combustion tube

Fire tube

Shell boiler without steam production

Shell boiler with steam production

Materi Training Boiler System

Boiler system

Compact probe NRGT 26-1

Materi Training Boiler System

Boiler system

Comparison: Intermittent / Continuous

Intermittent with fixed
switch points

Continuous with variable

switch points

High level -Alarm

High levelAlarm

Pump Of

Set point

Pump On

Low level -Alarm

Low level alarm

Materi Training Boiler System

Boiler system

Continuous level control

Level controler NRR 2-2e

LL-Alarm

Level probe
NRG 26

HL-Alarm

WR

Indicator
URA-2e

HL
HL
LL

Feedwater pump

FeedwaterControl valve

Materi Training Boiler System

Boiler system

Table 5.1 Feedwater for Steam Boiler & Hot Water Boilers
Unit

Feedwater fr Steam Boiler

with TDS content

Auxiliary Water for

Hot water boilers

Pressure
Visibillity
Conductivity at 25C

Value
Clear, no suspended solids
see

PH-value at 25C
Total hardness
Iron (Fe)
Copper (Cu)
Silica (SiO2)
Oxygen (O2)
Oil/Grease (Turbidity)
Organic matter

Not defined yet. See table 5-2 for

Boiler water values

Materi Training Boiler System

Boiler system

Table 5.2 Boiler water for Steam Boiler & Hot Water Boilers
Boiler water for steam boiler
Unit

Feed water conductivity

> 30S/cm

Feed water cond

30S/cm

Value

Pressure
Visibillity
Conductivity at 25C

Clear, no stable foam

See table 5-1

PH-value at 25C
Acid capacity up to pH 8.2
Silica (SiO2)
Phosphate (PO4)
Organic matter

Boiler water
for Hotwater
Generators

Pressure depending, see picture 5-2

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Boiler system

Picture 5.2 Max. allowed conductivity, pressure depending

1
2

Conductivity at 25C
Operating Pressure

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Boiler system

Continuous Blowdown

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Boiler system

Intermittend Blowdown Valve

New blowdown valve Type PA 46

New clip fastening of the

hand lever

Moveabel hand lever position

adjustable in steps of 90

Closed housing to pevent

injuries through sudden operation
Separate preload for
the disk springs
Additional wipers to
reduce leakage rate
Inspection bore
for leakage detection

Additional radial nozzle to

reduce blasting damages

Assembly opening reduced in surface to Erhhter Schutz

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Boiler system

Intermittend Blowdown MPA 46

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Boiler system

Hardness measures in Fresh water

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Boiler system

Pressurized Dearator

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Boiler system

Blowdown Vessel

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Boiler system

Flash Vessel

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Boiler system

Condensate Tank

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Boiler system

Desuperheater

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Boiler system

Desuperheater

Materi Training AK3BU

Depnaker-Pusat

END OF TRAINING SESSION

THANK YOU