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Phil Millette
Oil & Gas Industry Consultant
Honeywell Process Solutions
Agenda
Introduction
Oil & Gas industry drivers / challenges
What is Operational Excellence?
Solution components & Customer Examples
Process Solutions
Company Overview
Process Solutions
2003 Sales
Specialty
Materials
Aerospace
$3.2B
$8.8B
$7.5B
$3.7B
Automation
and Control Solutions
Total = $23B
Transportation
Systems
Broad
and
Diverse Businesses, Technologies and Products
Process Solutions
Content Owner:
Phil Millette
Last Modified: Apr, 2004
Products:
Global Presence:
Process Solutions
British Petroleum
Britoil
Botas
Chevron
Corpoven
Dakota Gasification
Diamond Shamrock
Dome Petroleum
ELF
El Paso Natural Gas
Enron
Enterprise
Exxon/Esso
Kuwait Oil
Mobil
Marathon
Northwest Pipeline
Occidental
Petronas
Phillips
Shell
Statoil
Sun
Texaco
Total
Transok
Woodside
Process Solutions
West Africa
Gulf of Mexico
Caribbean
Selected FPS
References:
Process Solutions
Transportation
PRODUCTION TERMINAL
Business
metrics
Best
practices
GAS PLANT
Processing
Improved
Performance
Lower OPEX
OFF-SHORE PLATFORMS
Production
Process Solutions
Process Solutions
CMMS
APC
Operator Maintenance
The Future?
In use now!
DCS/ESD
Regulatory
Control
Asset
Diagnostics
Security
Process
Sensors
Approach:
Decision Support
Diagnostic
for Integrated Teams
Remote expert
diagnostic from
support center
Process Solutions
Reliability, Uptime!
Reliability, Uptime!
Personnel
Work Practices improvement
Safety Management
Lifecycle Costs
Focus
Focuson
on more
more production,
production, more
more reliability,
reliability,more
more safety
safety
Content Owner: Phil Millette
Last Modified: Apr, 2004
Process Solutions
Honeywells approach
Process Solutions
Physical Asset
production
optimization
Data
Plans &
Decisions
cycle time
Physical Asset
Field
Development
Data
Plans &
Decisions
Models
Physical Asset
Models
Data
Plans &
Decisions
production
operations
Reservoir
Surveillance
Models
Data
Plans &
Decisions
Physical Asset
Models
subjectivity
organizational
scale
Content Owner: Phil Millette
Last Modified: Apr, 2004
Focus on short
uncertainty
complexity
term improvement
opportunities,
with exchange to
Enable
Ease of information
givensurveillance
asset
reservoir
function
Process Solutions
ERP
ERP
Decision
Decision Support
Support
Enterprise
Production
Production Summary
Summary
Enterprise
Enterprise Integration
Integration
Operations
Production
Production
Management
Management
Well
Well Test
Test Manager
Manager
PCC
PCC Rich
Rich Client
Client &
&
Thin
Client
Thin Client
KPI
KPI Manager
Manager
Operations
Operations
Management
Management
Production
Production Event
Event Analyst
Analyst
&
& Shift
Shift Report
Report
Operator
Operator
APC
APC &
& Optimization
Optimization
Effectiveness
Effectiveness
Metering
Intelligent
Metering Report
Report
Intelligent Choke
Choke Cntrl
Cntrl
Production
Production Report
Report
Regulatory
Regulatory
Reporting
Reporting
Asset
Asset Management
Management
Experion, Plantscape
Pipeline
Pipeline Leak
Leak Detection*
Detection*
TPS
Security
Security
Integrated
Integrated Field
Field
Safety
Safety Valve
Valve Scout
Scout
Safety
Safety State
State
Field
Shut
Shut Down
Down Analyzer
Analyzer
All
Allthe
thecomponents
componentsto
toachieve
achieveOperations
OperationsExcellence
Excellence
Content Owner: Phil Millette
Last Modified: Apr, 2004
Process Solutions
Safe
Safeand
andEfficient
Efficientoperations:
operations:It's
It'slike
likehaving
havingthe
thebest
bestoperator
operatoron
onevery
everyshift
shift
Content Owner: Phil Millette
Last Modified: Apr, 2004
Process Solutions
With a partner
Process Solutions
Process Solutions
ERP
ERP
Decision
Decision Support
Support
Enterprise
Production
Production Summary
Summary
Enterprise
Enterprise Integration
Integration
Operations
Production
Production
Management
Management
Well
Well Test
Test Manager
Manager
PCC
PCC Rich
Rich Client
Client &
&
Thin
Client
Thin Client
KPI
KPI Manager
Manager
Operations
Operations
Management
Management
Production
Production Event
Event Analyst
Analyst
&
& Shift
Shift Report
Report
Operator
Operator
APC
APC &
& Optimization
Optimization
Effectiveness
Effectiveness
Metering
Intelligent
Metering Report
Report
Intelligent Choke
Choke Cntrl
Cntrl
Production
Production Report
Report
Regulatory
Regulatory
Reporting
Reporting
Asset
Asset Management
Management
Experion, Plantscape
Pipeline
Pipeline Leak
Leak Detection*
Detection*
TPS
Security
Security
Integrated
Integrated Field
Field
Safety
Safety Valve
Valve Scout
Scout
Safety
Safety State
State
Field
Shut
Shut Down
Down Analyzer
Analyzer
All
Allthe
thecomponents
componentsto
toachieve
achieveOperations
OperationsExcellence
Excellence
Content Owner: Phil Millette
Last Modified: Apr, 2004
Process Solutions
shutdowns
Lower maintenance cost through better real time follow up of
equipment performance
Transmitters, valves, process equipment, exchangers, vessels, pumps
etc
All plant assets can be tracked by Asset Manager
Reliable
Reliablemeans
meansmore
moreproduction,
production,lower
lowercost,
cost,more
moresafety
safety
Content Owner: Phil Millette
Last Modified: Apr, 2004
Process Solutions
Reliable
Reliablemeans
meansmore
moreproduction,
production,lower
lowercost,
cost,more
moresafety
safety
Content Owner: Phil Millette
Last Modified: Apr, 2004
Process Solutions
Solution Components
Asset Effectiveness
Early, rich diagnostics per type of equipment
Including partnerships with 3 rd party equipment
suppliers
Remote Management
Example Solutions
Web-framework for oil & gas operations and
production management
Process Solutions
Clicking on the
advised action
can trigger an
action--in this
case a work
order
Send a
page ...
Or an email...
Content Owner: Phil Millette
Last Modified: Apr, 2004
Or run a program
Process Solutions
Collaboration
and Impact
Assessment
Documentation,
Information
Field Entry, View
Asset
Manager
PKS
IntelaTrac PKS
Scouts
APC
Scout
Safety
Valve
Scout
Loop
Scout
Turbo
Suite
Profit
Sensor
APC
Apps
Safety
Valves
All
Loops
Rotating
Virtual
Data
Scout
Experion
PKS
OPC
HART
& FF
All
Shutdown
Analyzer
Valves..
Process Solutions
ERP
ERP
Decision
Decision Support
Support
Enterprise
Production
Production Summary
Summary
Enterprise
Enterprise Integration
Integration
Operations
Production
Production
Management
Management
Well
Well Test
Test Manager
Manager
PCC
PCC Rich
Rich Client
Client &
&
Thin
Client
Thin Client
KPI
KPI Manager
Manager
Operations
Operations
Management
Management
Production
Production Event
Event Analyst
Analyst
&
& Shift
Shift Report
Report
Operator
Operator
APC
APC &
& Optimization
Optimization
Effectiveness
Effectiveness
Metering
Intelligent
Metering Report
Report
Intelligent Choke
Choke Cntrl
Cntrl
Production
Production Report
Report
Regulatory
Regulatory
Reporting
Reporting
Asset
Asset Management
Management
Experion, Plantscape
Pipeline
Pipeline Leak
Leak Detection*
Detection*
TPS
Security
Security
Integrated
Integrated Field
Field
Safety
Safety Valve
Valve Scout
Scout
Safety
Safety State
State
Field
Shut
Shut Down
Down Analyzer
Analyzer
All
Allthe
thecomponents
componentsto
toachieve
achieveOperations
OperationsExcellence
Excellence
Content Owner: Phil Millette
Last Modified: Apr, 2004
Process Solutions
Mature technology
Proven in oil & gas, onshore and offshore applications
In one recent case, increase was 6000 bbl/d.
Also documented cases on BP Ula platform, Woodside
Process Solutions
Profit
ProfitOptimizer
Optimizer
Manifold
Well Choke Valve
Field Pump
Gathering Compressor
Profit
ProfitControllers
Controllers
UNIFORMANCE
UNIFORMANCE
SCADA
SCADA
Oil
Gas
Facilities
Content Owner: Phil Millette
Last Modified: Apr, 2004
Process Solutions
AIM
i-DO
i-DO
Production
Server
Production
Data
Planning
Managemen
GAIN
SUSTAIN
PVO OBJECTIVE
FUNCTION
t
{PRODUCT VALUES, ENERGY COSTS}Production
Targets
Profit Bridge
Network
Model
and
Optimizer
Well Perf
Curves
Economic
Parameters
Reservoir
Models
Tests
Well
Models
Pres,
GOR, BS&W
Review,
Approval
Pres, kh,
Skin
Transient
Pressure
Analysis
LAN/WAN/Internet/Intr
i-DO
SEPARATOR
2
GAS LOOP
Client
MV CONTROL
MV CONTROL
Engineer
PCs
MULTIPLE
CHOKES
MV CONTROL
Profit Controllers
(RMPCT)
Wells, Separators
Content Owner: Phil Millette
Last Modified: Apr, 2004
Process Solutions
High fidelity
Platforms, gas plants etc, as well as LNG
Shell, BP as major customers
Business integration
Implement and link in 3rd party marine or other harsh service cameras
Process Solutions
Process Solutions