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Castings
A simplified diagram by putting in
references to the equations (1, 2 & 4)
there is no Equation 3, diagram not changed
FPR=X
X = (Casting Surface/Casting Volume) /
(Riser Surface/Riser Volume)
X=0.12/y-0.05 + 1.0*
*The constants are from experiments and
are empirical
References - AFS Text Chapter 16; Chastain's Foundry manual Vol 2, Google
TURBULENT FLOWREFERENCE
Pouring Basin - This is the "Crucible -Mold Interface", A pouring cup and
pouring basin are not equivalents, The pouring cup is simply a larger target
when pouring out of the crucible, a Pouring Basin has several components
that aid in creating a laminar flow of clean metal into the sprue.
The basin acts as a point for the liquid metal to enter the gating system in
a laminar fashion.
"Crucible-Mold Interface" is where the metal
from the crucible first contacts the mold
surface. This area is lower than where the
Mouth of the Sprue is located, by having a pool
of metal from the flow will be less chaotic than
pouring from the crucible down into the sprue.
"Dross-Dam" - to skim or hold back any dross
from the crucible or what accumulated through
the act of pouring.
As the lower portion fills and the metal is
skimmed, the clean(er) metal will rise up to
meet the opening of the sprue in a more
controlled fashion.
Pressurized - is a system
where the gate and runner
cross-sectional areas are
either equal or less than
the choke cross-sectional
area;
A1= Choke = 1 unit
A2 = 1st Runner c/s
Area = 0.75 unit
A3 = 2nd Runner c/s
Area = 0.66 unit
A4 = 1st Gate = 0.33 unit
Common Ratio's noted are;
A5 = 2nd Gate = 0.33 unit
1 : 2 : 4;
1:3:3
1 : 4 : 4;
1:4:6
DIRECTIONAL SOLIDIFICATION-
Continuity Equation
Q= Rate of Flow
(Constant - uncompressible)
V=Velocity of flow
A=Area (Cross-section)
Unpressurized:
The key distinction is that the Runner must have
a cross sectional area greater than the Choke,
and it would appear that the Gate(s) would equal
or be larger than the Runner(s).
Common Ratio's noted in Chastian's Vol 2 are:
1:2:4
1:3:3
1:4:4
1:4:6