A PPT ON TRAINING DONE AT

BHEL HARIDWAR
SUBMITTED TO :
PROF. NARAYAN RAM
PATEL

SUBMITTED BY:
DEEPAK SINGH
11EJIEE015
7th SEM

WHAT IS BHEL ?
BHEL stands for Bharat Heavy
Electricals Limited.
It is one of the most important PSUs
of our country.
It manufactures a wide range of
electrical equipment like generators,
motors, exciters and other power
plant accessories.

BHEL business operations cater to

core sectors of the Indian Economy
like:
Power
Industry
Transportation
Transmission
Defence

MANUFACTURING DIVISIONS OF
BHEL
Heavy Electrical Plant, Piplani, Bhopal
Electrical Machines Repair Plant (EMRP),
Mumbai
Transformer Plant P.O. BHEL, Jhansi
Heavy Electrical Equipment Plant Ranipur,
Haridwar
Central Foundry Forge Plant Ranipur,
Haridwar
Heavy Equipment Repair Plant, Varanasi
Insulator Plant, Jagdishpur, Distt. Sultanpur

 Heavy Power Equipment Plant, Ramachandra

Puram,Hyderabad
High Pressure Boiler Plant & Seamless Steel
Tube Plant,Tiruchirappalli
Boiler Auxiliaries Plant, Indira Gandhi Industrial
Complex, Ranipet
Industrial Valves Plant, Goindwal
Electronics Division, Bangalore
Component Fabrication Plant, Rudrapur
Piping Centre, Chennai
Regional Operations Division, New Delhi

BHEL HARIDWAR
It is divided in 2 units i.e. Heavy
Electrical Equipment Plant (HEEP) and
Central Foundry Forge Plant (CFFP).
We did our training at HEEP plant.
HEEP plant is divided into 8 blocks.
Turbo generators are manufactured at
HEEP plant.
Each block manufactures different
components of a turbo generator.

BHEL HEEP PLANT,

HARIDWAR

VARIOUS BLOCKS AT HEEP

1) Block 1
In block 1 mainly stator, rotor shaft and
exciter are manufactured and assembled for
LSTG (Large Size Turbo Generators).

2) Block 2
In block two large size fabricated
assemblies/components for power equipment
are manufactured & assembled.

3) Block 3
In block -3 steam turbines, gas turbines and
turbines blade are manufactured and
assembled.

4) Block 4
In block -4 winding for turbo generator,
insulating components for turbo generator
are manufactured & assembled.

5) Block 5
In block -5 fabricated parts of steam turbine
are manufactured & assembled.

6) Block 6
In block -6 fabricated oil tanks, hollow guide
blades, rings, stator frames, rotor spiders are
manufactured & assembled.

7) Block 7
In block -7 all types of dies including stamping
dies, stamping for generators & motors are
manufactured & assembled.

8) Block 8
In block -8 LP heaters, ejectors, steam coolers,
oil coolers, ACG coolers, oil tanks are
manufactured & assembled.

TYPES OF TURBO
GENERATORS
The generator may be classified based upon
the cooling system used in the generators
such as:
THRI, TARI, THDI, THDD, THDF, THFF, THW
T = Turbo Generator
H/A/W = Hydrogen, Air, Water
D/F/I = Radial, Indirect, Forced
W = (Water) cooling media used for
cooling of stator coil

COMPLETE TURBO GENERATOR SET

Stator
Rotor
Turbine
Exciter

STATOR OF TURBO
GENERATOR
The stator of a turbo generator
consists mainly of stator core and
stator winding.
The stator winding is the armature
winding.
When rotor rotates a 3 phase emf is
induced in the armature winding.
Basically hydrogen gas may be filled
inside stator for cooling purpose.

STATOR CORE
A stator core looks like:-

 The stator core has slots in it so that the

stator winding can be housed in the stator.
The stator core is made up of
ferromagnetic material so as to allow
maximum amount of flux through it.
Since the flux passing through the stator
is varying, the stator core is made up of
thin laminations to avoid eddy current
losses in the core.

STATOR WINDING
The stator has 3 phase, double layer,
short pitched and bar type of
windings having two parallel paths.
Each slot accommodates 2 bars.
Each bar consists of hollow as well as
solid conductors.
Hollow conductors are used to make
water flow through them for cooling
purpose.

 The hollow and solid conductors are

arranged in alternate arrangements.
A picture showing stator winding bars
:-

TURBO GENERATOR ROTOR

The rotor comprises of following
components: Rotor shaft
Rotor winding
Rotor wedges
Fans
Field lead connections

ROTOR SHAFT
Turbo generators are high speed
generators since they are used in steam
and gas power plants.
Because of high speed the diameter of
turbo generator rotor has to be less.
Therefore, the turbo generator rotor is of
cylindrical type.
The rotor shaft is made of high quality steel
so as to permit flow of magnetic flux
through it.

 The rotor shaft is machined and slots

are cut into the cylindrical structure
for rotor winding.
For better accuracy and flawless
machining, Computerised Numeric
Control (CNC) lathe machines were
being used for cutting, boring, etc.

A ROTOR SHAFT

A CNC LATHE MACHINE

ROTOR WINDING
Slots are cut into the cylindrical rotor
along the axis for placing rotor
winding.
The rotor winding is excited by dc
supply from an exciter.
The rotor is cooled by the hydrogen
gas filled in the stator.
Field connections are taken out from
the rotor to supply dc.

TURBINES
The various types of turbines are : High speed turbines
Low speed turbines
Intermediate speed turbines
A turbine is connected to the rotor shaft
of the generator. When highly pressurized
steam/gas falls on the turbine, it rotates.
This makes the rotor to rotate and emf is
induced in stator windings.

A LOW SPEED TURBINE

A HIGH SPEED TURBINE

EXCITER
An exciter is a dc generator which is
used to provide dc supply to the field
winding of the rotor.
The exciter is connected to the rotor
shaft and rotates with the rotor.
An ac generator may also be used as
an exciter and in that case the output
of the exciter is first rectified and then
given to the field winding of the rotor.

AN EXCITER

CONCLUSION
BHEL has now started manufacturing
Large Size Turbo Generators (LSTG)
of capacity as large as 800MW and
this company has been earning
profits since its inception. It has been
a fruitful experience to undergo
training program at BHEL Haridwar
and it has truly made me aware to
the work environment of the industry.